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The Michigan Smelter was a copper smelter located at Cole's Creek on the
Keweenaw Waterway The Keweenaw Waterway is a partly natural, partly artificial waterway which cuts across the Keweenaw Peninsula of Michigan; it separates Copper Island from the mainland. Parts of the waterway are variously known as the Keweenaw Waterway, Portage ...
north-west of
Houghton, Michigan Houghton (; ) is the largest city and seat of government of Houghton County in the U.S. state of Michigan. Located on the Keweenaw Peninsula, Houghton is the largest city in the Copper Country region. It is the fifth-largest city in the Uppe ...
near the old
Atlantic mill The Atlantic Mill was located on the east side of Redridge, Michigan near the Redridge Steel Dam. It was constructed in 1892 and closed in 1912. It was connected to the Atlantic mine via a 9 mile long Atlantic and Lake Superior Railroard. The p ...
. The smelter was created in 1903-4 as a joint effort between the
Copper Range Company The Copper Range Company was a major copper-mining company in the Copper Country of Michigan, United States. It began as the Copper Range Company in the late 19th century as a holding company specializing in shares in the copper mines south of Hou ...
and Stanton group of mines. An Atlantic dam on the site was reused by the smelter as a water source.Stevens, Horace. ''The Copper Handbook'' Volume 6. 1906. Pages 683--684
Google books
/ref> In 1905, the smelter broke a world record by casting 292,000 pounds of fine copper in seven hours with a single furnace and only ten men. The smelter operated through World War II and stopped all operations in 1948. The smelter was designed by Frank Klepetko and was the most modern plant in the district. The nearby hillside was used improve its efficiency of its operation.Lankton, Larry. ''Hollowed ground: copper mining and community building on Lake Superior'' 201
Google books
page 149.
The smelter had a capacity of 90 million pounds annually and was the largest and most efficient on Lake Superior. Several mills sent material to the Michigan Smelter including the
Champion A champion (from the late Latin ''campio'') is the victor in a challenge, contest or competition. There can be a territorial pyramid of championships, e.g. local, regional / provincial, state, national, continental and world championships, an ...
,
Trimountain Trimountain or Tri-mountain, est. , is a traprock mountain located southeast of Meriden, Connecticut. It is part of the narrow, linear Metacomet Ridge that extends from Long Island Sound near New Haven, Connecticut, north through the Connecticut ...
and
Baltic Baltic may refer to: Peoples and languages * Baltic languages, a subfamily of Indo-European languages, including Lithuanian, Latvian and extinct Old Prussian *Balts (or Baltic peoples), ethnic groups speaking the Baltic languages and/or originati ...
mills via the
Copper Range Railroad The Copper Range Railroad was a former United States, U.S. Class I railroad that operated from 1899 to 1972 in the western Upper Peninsula of the state of Michigan. History The Copper Range Railroad was incorporated in 1899 as a successor to ...
. Product originated from the
Atlantic The Atlantic Ocean is the second-largest of the world's five oceans, with an area of about . It covers approximately 20% of Earth's surface and about 29% of its water surface area. It is known to separate the " Old World" of Africa, Europe an ...
,
Baltic Baltic may refer to: Peoples and languages * Baltic languages, a subfamily of Indo-European languages, including Lithuanian, Latvian and extinct Old Prussian *Balts (or Baltic peoples), ethnic groups speaking the Baltic languages and/or originati ...
,
Champion A champion (from the late Latin ''campio'') is the victor in a challenge, contest or competition. There can be a territorial pyramid of championships, e.g. local, regional / provincial, state, national, continental and world championships, an ...
,
Trimountain Trimountain or Tri-mountain, est. , is a traprock mountain located southeast of Meriden, Connecticut. It is part of the narrow, linear Metacomet Ridge that extends from Long Island Sound near New Haven, Connecticut, north through the Connecticut ...
,
Michigan Michigan () is a state in the Great Lakes region of the upper Midwestern United States. With a population of nearly 10.12 million and an area of nearly , Michigan is the 10th-largest state by population, the 11th-largest by area, and the ...
,
Mohawk Mohawk may refer to: Related to Native Americans *Mohawk people, an indigenous people of North America (Canada and New York) *Mohawk language, the language spoken by the Mohawk people *Mohawk hairstyle, from a hairstyle once thought to have been t ...
, and
Wolverine The wolverine (), (''Gulo gulo''; ''Gulo'' is Latin for "gluttony, glutton"), also referred to as the glutton, carcajou, or quickhatch (from East Cree, ''kwiihkwahaacheew''), is the largest land-dwelling species of the family Mustelidae. It is ...
mines.Sawyer, Alvah Littlefield. ''A history of the northern peninsula of Michigan and its people, its mining, lumber and agricultural industries''. 1911.
Google books
Page 461.
They delivered the mineral in 40-ton bottom-dumping cars and the product from each mine was kept separate from the others.


Smelting process

The incoming product was sorted, dried and stored in hoppers above the
reverberatory furnace A reverberatory furnace is a metallurgical or process furnace that isolates the material being processed from contact with the fuel, but not from contact with combustion gases. The term ''reverberation'' is used here in a generic sense of ''rebo ...
s. The site had two melting furnaces and two refining furnaces about seven feet below.
Water-tube boilers A high pressure watertube boiler (also spelled water-tube and water tube) is a type of boiler in which water circulates in tubes heated externally by the fire. Fuel is burned inside the furnace, creating hot gas which boils water in the steam-gene ...
were heated by the furnace's waste gas which were drawn up through a 150-foot smokestack.
Slag Slag is a by-product of smelting (pyrometallurgical) ores and used metals. Broadly, it can be classified as ferrous (by-products of processing iron and steel), ferroalloy (by-product of ferroalloy production) or non-ferrous/base metals (by-prod ...
was skimmed off into steel molds on cars of an electric locomotive and the copper was then drained into the refining furnaces. The slag accounted for approximately 35 percent of the material they received. Other buildings on the site included an office and laboratory heated by exhaust steam, a warehouse, two 150 ton railroad track scales.


Today

The smelter's office still remains on the site and is now a private residence. Foundations and concrete columns are still visible. The property is privately owned.


See also

* Copper mining in Michigan *
List of Copper Country smelters There were seven copper smelters built in the Copper Country in the Upper Peninsula of Michigan: * Calumet and Hecla smelter - Operated by Calumet and Hecla Mining Company and located north of Hubbell on the shore of Torch Lake * Detroit and ...
*
List of Copper Country mills The following is an incomplete list of stamping mills in the Copper Country of Michigan. * Ahmeek mill - In Hubbell, Houghton County, Michigan * Allouez mill * Atlantic mill - Near the Redridge Steel Dam in Redridge, Michigan * Baltic mill ...
*
List of Copper Country mines {{Short description, none Many copper mines have existed in the Copper Country of the U.S. state of Michigan. These include both large-scale commercial ventures and small operations. There are hundreds of ancient mining pits in and around the Cop ...


External links


Picture of the Michigan Smelter from 1906 at the Library of Congress
*http://www.coppercountryexplorer.com/2010/03/a-michigan-smelter/ *http://quincyminer.wordpress.com/2010/03/28/the-portage-lake-smelter-tour-the-michigan-smelter-pt-2/


Notes

{{reflist Buildings and structures in Houghton County, Michigan Metallurgical facilities in Michigan