Magnetic Chip Detector
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A magnetic chip detector is an
electronic instrument An electronic musical instrument or electrophone is a musical instrument that produces sound using electronic circuitry. Such an instrument sounds by outputting an electrical, electronic or digital audio signal that ultimately is plugged into ...
that attracts
ferromagnetic Ferromagnetism is a property of certain materials (such as iron) that results in a significant, observable magnetic permeability, and in many cases, a significant magnetic coercivity, allowing the material to form a permanent magnet. Ferromagne ...
particles (mostly iron chips). It is mainly used in
aircraft engine An aircraft engine, often referred to as an aero engine, is the power component of an aircraft propulsion system. Aircraft using power components are referred to as powered flight. Most aircraft engines are either piston engines or gas turbin ...
oil and
helicopter A helicopter is a type of rotorcraft in which Lift (force), lift and thrust are supplied by horizontally spinning Helicopter rotor, rotors. This allows the helicopter to VTOL, take off and land vertically, to hover (helicopter), hover, and ...
gearbox chip detection systems. Chip detectors can provide an early warning of an impending
engine failure A turbine engine failure occurs when a Gas turbine, gas turbine engine unexpectedly stops producing Power (physics), power due to a malfunction other than fuel exhaustion. It often applies for aircraft, but other turbine engines can also fail, ...
and thus greatly reduce the cost of an
engine overhaul Engine tuning is the adjustment or modification of the internal combustion engine or Engine control unit, Engine Control Unit (ECU) to yield optimal performance and increase the engine's power output, economy, or durability. These goals may be ...
.


Operation

Chip Detectors consist of small plugs which can be installed in an engine
oil filter An oil is any nonpolar chemical substance that is composed primarily of hydrocarbons and is hydrophobic (does not mix with water) and lipophilic (mixes with other oils). Oils are usually flammable and surface active. Most oils are unsatur ...
, oil sump or aircraft drivetrain gear boxes. Over a period of time, engine
wear and tear Wear and tear is damage that naturally and inevitably occurs as a result of normal wear or aging. It is used in a legal context for such areas as warranty contracts from manufacturers, which usually stipulate that damage from ''wear and tear'' ...
causes small metal chips to break loose from engine parts and circulate in the engine oil. The detector houses magnets incorporated into an electric circuit. Magnetic lines of force attract ferrous particles. Collection of these particles continues until the insulated air gap between the magnets (two magnet configuration) or between the magnet and housing (one magnet configuration) is bridged, effectively closing the circuit. The result is an electronic signal for remote indication. Thus, a warning light on the instrument panel illuminates, indicating the presence of metal chips. Chip detectors may be positioned in the application with a self-closing valve/adapter through either a bayonet or threaded interface. As the chip detector is disengaged from the valve, the valve closes minimizing any fluid loss from the system. The chip detectors used on aircraft are inspected in every '
A check Aircraft maintenance checks are periodic inspections that have to be done on all commercial and civil aircraft after a certain amount of time or usage. Military aircraft normally follow specific maintenance programmes which may, or may not, be si ...
' and higher. They may also be specified intervals such as every 30–40 hours for an engine unit and 100 hours for an APU unit.


References

{{DEFAULTSORT:Magnetic Chip Detector Aircraft instruments