Laverda Formula 500
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The Laverda 350/500 is a series of and
air cooled Air-cooled engines rely on the circulation of air directly over heat dissipation fins or hot areas of the engine to cool them in order to keep the engine within operating temperatures. Air-cooled designs are far simpler than their liquid-cooled ...
DOHC An overhead camshaft (OHC) engine is a piston engine in which the camshaft is located in the cylinder head above the combustion chamber. This contrasts with earlier overhead valve engines (OHV), where the camshaft is located below the combus ...
4 stroke A four-stroke (also four-cycle) engine is an internal combustion (IC) engine in which the piston completes four separate strokes while turning the crankshaft. A stroke refers to the full travel of the piston along the cylinder, in either directio ...
parallel twin A straight-twin engine, also known as an inline-twin, vertical-twin, inline-2, or parallel-twin, is a two-cylinder piston engine whose cylinders are arranged in a line along a common crankshaft. Straight-twin engines are primarily used in motor ...
motorcycles produced by the Italian manufacturer
Laverda Laverda (''Moto Laverda S.A.S. – Dottore Francesco Laverda e fratelli'') was an Italian manufacturer of high performance motorcycles. The motorcycles in their day gained a reputation for being robust and innovative. The Laverda brand was abs ...
from 1977 to 1983. The engine was used as the basis of future 650, 650, 668 and 750 cc models. Around 5,000 of these models were produced in total.


Background

The middleweight sector was an important market in Europe in the 1970s. Following the success of the
750 __NOTOC__ Year 750 ( DCCL) was a common year starting on Thursday of the Julian calendar, the 750th year of the Common Era (CE) and Anno Domini (AD) designations, the 750th year of the 1st millennium, the 50th year of the 8th century, and the ...
twins and
1000 1000 or thousand may refer to: * 1000 (number), a natural number * AD 1000, a leap year in the Julian calendar * 1000 BC, a year of the Before Christ era * 1000 metres, a middle-distance running event * 1000°, a German electronic dance music maga ...
triples, Laverda were keen to enter this market. To compete with the Japanese, the model would need to be high-tech. The 497 cc DOHC 8
valve A valve is a device or natural object that regulates, directs or controls the flow of a fluid (gases, liquids, fluidized solids, or Slurry, slurries) by opening, closing, or partially obstructing various passageways. Valves are technically Pip ...
twin was designed Luciano Zen and Adriano Valente. The bike was styled by Lino Borghesan. The bike was first shown at the 1975
Milan Motorcycle Show EICMA (''Esposizione Internazionale Ciclo Motociclo e Accessori''), or the Milan Motorcycle Shows is an annual trade show in Milan, Italy featuring motorcycles A motorcycle (motorbike, bike; uni (if one-wheeled); trike (if three-wheeled); ...
but, owing to logistical and technical problems, wasn't put into production until 1977.


Models


350

Shortly before the 500 was launched the Italian Government raised the sales tax on motorcycles over 350 cc from 18% to 35%. In response Laverda launched a 350 version on the home market in 1978. A few were imported to the UK but didn't sell well. The bore was reduced to , smaller valves and
Dell'Orto Dell'Orto is an Italian company, headquartered in Cabiate, specialized in the construction of carburetors and electronic injection systems. The company was founded in 1933 as "Società anonima Gaetano Dell'Orto e figli" (Gaetano Dell’Orto and ...
carburettor A carburetor (also spelled carburettor or carburetter) is a device used by a gasoline internal combustion engine to control and mix air and fuel entering the engine. The primary method of adding fuel to the intake air is through the Vent ...
s were fitted. With and weighing virtually the same as the 500, performance was uninspiring.


500T

Launched in 1977 and originally called the ''Alpina'', the name was changed to ''Alpino'' in the UK and ''Zeta'' in the US following objections from
BMW Bayerische Motoren Werke AG, trading as BMW Group (commonly abbreviated to BMW (), sometimes anglicised as Bavarian Motor Works), is a German multinational manufacturer of vehicles and motorcycles headquartered in Munich, Bavaria, Germany. Th ...
. Noted for its good handling, vibrations and poor fuel consumption, the model was expensive compared to competitor's models and sales were low.


500S

The 500S (Alpine S) was introduced in 1978 with revised styling. The engine was fitted with a balancer shaft.


Formula 500

To counteract poor sales Laverda promoted the 500 by creating the Coppa Laverda (Laverda Cup), a one-make racing series. For this series a new model, the Formula 500, was created. All road equipment such as lights and speedo were stripped off and clip-on handlebars, rearset footrests, a one-piece tank and seat unit and a race fairing were fitted. The engine was tuned with S1 race cams and 10.5:1 forged pistons, producing around @ 9,500rpm. A larger oil pump and close-ratio gearbox were also fitted. An initial batch of 75 machines were produced and unveiled in March 1978. Sanctioned by the , the Coppa Laverda was limited to riders under 30 who had not had a top 3 overall finish in any other series, and technical support was given by the factory. It proved popular and the 6 round series was run from 1978 to 1981 in Italy. Similar series were run in Belgium and Germany.


Formula 500 series 2

A second batch was built in 1979. The one-piece seat/tank had hampered access to the engine, so the second series had a separate seat and tank. A third batch was built in 1980. Total production across the three batches was 210 machines.


Other racing results

A machine entered by the British Davies Team won the 500 class and was placed 8th overall in the 1978 . The 500 class win was repeated in 1979. 2 bikes were entered both years and a spare bike was available. These endurance racers had a smaller fairing, magnesium suspension and wheels and a tank. Power output was increased to @ 10,500 rpm. At the 1980
Isle of Man TT The Isle of Man TT or Tourist Trophy races are an annual motorcycle racing event run on the Isle of Man in May and June of most years since its inaugural race in 1907 Isle of Man TT, 1907. The event begins on the UK Spring Bank Holiday at the e ...
, 7 Laverda 500s were in the top 14 of the Formula 2 TT. 6 of these were entered by the UK importer
Slater Brothers Slater Brothers (also referred to as ''Slater Bros.'') was a British, and later American, motorcycle dealer and importer. They are best known as the UK importers of Laverda motorcycles, and for developing high-performance versions of Laverda mod ...
who won the team prize. Ten bikes were prepared for the 1982 Italian TT2 championship. These were enlarged to and fitted with magnesium parts. They produced and were capable of .


Montjuic

The Montjuic was UK only high performance model created initially by the UK importers Slater Brothers. Introduced in 1979, the engine was tuned with S1 cams, high compression pistons and a Sito exhaust and produced around . The bikes were shipped to the UK bare where the bodywork and fairing, made by ''Screen and Plastics'', were fitted. The bike was named after the Spanish circuit following the successes there.


Montjuic Mk2

A second version was introduced in 1982 and had revised bodywork and a larger frame-mounted fairing. Soon after introduction strengthened camshaft bearing caps were fitted. Production continued until 1984. Total production for both marks of the Montjuic was around 250.


500SFC

At the request of the German importer Witt, 50
cafe racer A coffeehouse, coffee shop, or café (), is an establishment that serves various types of coffee, espresso, latte, americano and cappuccino, among other hot beverages. Many coffeehouses in West Asia offer ''shisha'' (actually called ''nargile ...
styled machines were produced for the German market in 1981. The exclusive model retailed at 8,590 DM.


Technical details


Engine and transmission

The 180° 8-valve DOHC twin was of
unit construction : ''For the vehicle design where the vehicle's skin is used as a load-bearing element, see Monocoque.'' Unit construction is the design of larger motorcycles where the engine and gearbox components share a single casing. This sometimes includes ...
. A built-up crankshaft was supported on 3
ball A ball is a round object (usually spherical, but sometimes ovoid) with several uses. It is used in ball games, where the play of the game follows the state of the ball as it is hit, kicked or thrown by players. Balls can also be used for s ...
and
roller Roller may refer to: Birds *Roller, a bird of the family Coraciidae * Roller (pigeon), a domesticated breed or variety of pigeon Devices * Roller, an element of a rolling-element bearing * Roller, used in rolling (metalworking) * Roller, in a ...
main bearing A main bearing is a bearing in a piston engine which holds the crankshaft in place and allows it to rotate within the engine block. The number of main bearings per engine varies between engines, often in accordance with the forces produced b ...
s.
Big end Big or BIG may refer to: * Big, of great size or degree Film and television * ''Big'' (film), a 1988 fantasy-comedy film starring Tom Hanks * ''Big'', a 2023 Taiwanese children's film starring Van Fan and Chie Tanaka * ''Big!'', a Discovery ...
s were needle roller bearings. The alloy cylinders had liners. A chain between the cylinders drove the overhead
camshaft A camshaft is a shaft that contains a row of pointed cams in order to convert rotational motion to reciprocating motion. Camshafts are used in piston engines (to operate the intake and exhaust valves), mechanically controlled ignition syst ...
s. Twin 32 mm Dell'Orto PHF pumper carburettors fed fuel to the engine and Bosch
electronic ignition Ignition systems are used by heat engines to initiate combustion by igniting the fuel-air mixture. In a spark ignition versions of the internal combustion engine (such as petrol engines), the ignition system creates a spark to ignite the fuel-air ...
was fitted. Lubrication was wet sump. Primary drive was by gears to the
wet clutch A clutch is a mechanical device that allows an output shaft to be disconnected from a rotating input shaft. The clutch's input shaft is typically attached to a motor, while the clutch's output shaft is connected to the mechanism that does the ...
and 6 speed
gearbox A transmission (also called a gearbox) is a mechanical device invented by Louis Renault (who founded Renault) which uses a gear set—two or more gears working together—to change the speed, direction of rotation, or torque multiplication/r ...
. Final drive was by chain.


Cycle parts

A single downtube cradle frame was used. Suspension was by
Marzocchi Marzocchi is an Italian manufacturer founded in 1949 by brothers Stefano and Guglielmo Marzocchi. The company profile doesn't include hydraulic industrial pumps anymore but only suspension components for motorcycles and bicycles. The Marzocchi Po ...
forks In cutlery or kitchenware, a fork (from 'pitchfork') is a Eating utensil, utensil, now usually made of metal, whose long handle terminates in a head that branches into several narrow and often slightly curved tine (structural), tines with whic ...
with a rear
swinging arm A swingarm ( or swinging arm), originally known as a swing fork or pivoted fork, is a single or double sided mechanical device which attaches the rear wheel of a motorcycle to its body, allowing it to pivot vertically. The main component of the ...
and twin adjustable
shock absorber A shock absorber or damper is a mechanical or hydraulics, hydraulic device designed to absorb and Damping ratio, damp shock (mechanics), shock impulses. It does this by converting the kinetic energy of the shock into another form of energy (typic ...
s. Brakes were twin
Brembo Brembo N.V. is an Italian manufacturer of automotive parts that most notably produces braking systems, for high-performance cars and for the sim racing series Gran Turismo. Its operational head office is in Curno, Bergamo, Italy, while Amst ...
discs front and single disc rear. Laverda's own cast wheels were fitted. Switchgear and instruments were from
Nippon Denso is a global automotive components manufacturer headquartered in the city of Kariya, Aichi Prefecture, Japan. After becoming independent from Toyota Motor, the company was founded as in 1949. About 25% of the company is owned by Toyota. Despit ...
.


References


Bibliography

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External links

* * * * {{YouTube, PmfpQY0Lvi8, Laverda Montjuic in redish tinge 350/500 Motorcycles introduced in 1977 Motorcycles powered by straight-twin engines Sport bikes Standard motorcycles Sport touring motorcycles