The Kværner process or the Kværner carbon black and hydrogen process (CB&H) is a method of producing
carbon black and
hydrogen gas from
hydrocarbons such as
methane,
natural gas and
biogas with no greenhouse gas pollution. The process was developed in the 1980s by the Norwegian engineering firm
Kværner, and was first commercially exploited in 1999. Further refinement enabled the
methane pyrolysis process for implementation at high-volume and low-cost.
Description

The
endothermic reaction separates (i.e. decomposes) hydrocarbons into carbon and hydrogen in a
plasma
Plasma or plasm may refer to:
Science
* Plasma (physics), one of the four fundamental states of matter
* Plasma (mineral), a green translucent silica mineral
* Quark–gluon plasma, a state of matter in quantum chromodynamics
Biology
* Blood pla ...
burner at around 1600 °C. The resulting components, carbon particles and hydrogen, are present as a mixture in form of an aerosol.
:
C_\mathitH_\mathit -> + \frac H2
In comparison to other reformation methods such as
steam reforming and
partial oxidation that have carbon dioxide as a by-product, there is no by-product in the Kværner process. The natural gas is efficiently and completely transformed into pure carbon and hydrogen and does not release carbon dioxide into the atmosphere. After separating the mixture, the carbon particles can be used for instance as activated carbon, graphite or industrial soot, special kinds of carbon such as carbon discs and carbon cones (see SEM image). The carbon is obtained as black powdery solid matter and forms a technical product which may be used e.g. as filler in the rubber industry, as pigment soot for inks and paints or as raw material for electrical components. The hydrogen may be discharged for the chemical industry or may be used for generating electricity.
Of the available energy of the feed, approximately 48% is contained in the hydrogen, 40% is contained in
activated carbon
Activated carbon, also called activated charcoal, is a form of carbon commonly used to filter contaminants from water and air, among many other uses. It is processed (activated) to have small, low-volume pores that increase the surface area avail ...
and 10% in superheated steam.
Plasma variation
A variation of this process using
plasma arc waste disposal was presented in 2009. Methane and natural gas is converted to hydrogen, heat and carbon using a plasma converter.
See also
*
Hydrogen production
*
Methane pyrolysis
* ''
Renewable energy
Renewable energy is energy that is collected from renewable resources that are naturally replenished on a human timescale. It includes sources such as sunlight, wind, the movement of water, and geothermal heat. Although most renewable energy ...
''
*
Electric arc
References
{{DEFAULTSORT:Kvaerner-Process
Chemical processes
Hydrogen production
Kværner
Industrial gases