Kennecott Utah Copper LLC’s Garfield Smelter Stack is a high
smokestack
A chimney is an architectural ventilation structure made of masonry, clay or metal that isolates hot toxic exhaust gases or smoke produced by a boiler, stove, furnace, incinerator, or fireplace from human living areas. Chimneys are typi ...
west of
Magna, Utah
Magna ( ) is a metro township in Salt Lake County, Utah, United States. The current population of the township stands at 29,251 according to the 2020 census, a 10.4% increase over 26,505 in 2010.
History
Settlement
Settlement of the area began ...
, alongside
Interstate 80
Interstate 80 (I-80) is an east–west transcontinental freeway that crosses the United States from downtown San Francisco, California, to Teaneck, New Jersey, in the New York metropolitan area. The highway was designated in 1956 as one ...
near the
Great Salt Lake. It was built to disperse exhaust gases from the Kennecott Utah Copper
smelter
Smelting is a process of applying heat to ore, to extract a base metal. It is a form of extractive metallurgy. It is used to extract many metals from their ores, including silver, iron, copper, and other base metals. Smelting uses heat and a c ...
at Garfield, Utah.
Waste gases
The Garfield Smelter Stack was completed in 1974, replacing several earlier smokestacks, the tallest of which was high. The extra height was needed to meet the requirements of the
Clean Air Act of 1970
The Clean Air Act (CAA) is the United States' primary federal air quality law, intended to reduce and control air pollution nationwide. Initially enacted in 1963 and amended many times since, it is one of the United States' first and most infl ...
, to disperse waste gases according to new standards.
[
In response to new emissions limits and anticipated future state and federal standards, ]Outokumpu
Outokumpu Oyj is a group of international companies headquartered in Helsinki, Finland, employing 10,600 employees in more than 30 countries. Outokumpu is the largest producer of stainless steel in Europe and the second largest producer in the ...
and Kennecott had conducted flash converting pilot tests from 1985 at Outokumpu's research facility in Finland. With the introduction of strict new environmental regulations in the state of Utah, the smelter's maximum permissible sulphur emission was decreased to per year from the earlier . In 1995 a new, cleaner flash smelting furnace was commissioned. By 2004, the annual average SO2 emissions from the stack were 161.5 lb/h (73 kg/h), below the permitted average annual level of 211 lb/h (96 kg/h) (with a three-hour permitted SO2 limit of 552 lb/h (250 kg/h)).
The off-gases from the flash smelting furnace contain 35-40% sulfur dioxide. They are cooled and cleaned in a waste-heat boiler, electrostatic precipitator and scrubbing system before being sent to the sulfuric acid plant. The acid plant produces either 94% or 98% sulfuric acid with tail gas containing typically 50-70 ppm sulfur dioxide, resulting in a measured sulfur fixation of greater than 99.9%. In 2006 the company produced and sold approximately of sulfuric acid, made from the formerly released gas. The acid recovery plant is designed to also recover waste heat from the process to produce electrical power. Approximately 24 MW of electrical power is generated, representing 70% of the smelter’s electrical requirements.[
]
Design and construction
The stack is in diameter at the bottom with walls, and rises directly from the ground. At the top it is in diameter and thick. A large fiberglass
Fiberglass (American English) or fibreglass (Commonwealth English) is a common type of fiber-reinforced plastic using glass fiber. The fibers may be randomly arranged, flattened into a sheet called a chopped strand mat, or woven into glass cl ...
duct passes up the stack and carries gases to the top.[
of wood and of steel were used in its construction. Construction commenced on August 26, 1974 and finished on November 19, an 84-day concrete pour. It cost $16.3 million at the time to build, the equivalent of $78.7 million in 2015 dollars.]
The top can be accessed by a Swedish
Swedish or ' may refer to:
Anything from or related to Sweden, a country in Northern Europe. Or, specifically:
* Swedish language, a North Germanic language spoken primarily in Sweden and Finland
** Swedish alphabet, the official alphabet used b ...
-built elevator that crawls up a gear track on the inside surface. It takes 20 minutes to ascend the stack, although workers only need to travel up to the 300-foot level each day, to service the air-sampling station.[
The Garfield Smelter Stack is the tallest free-standing structure west of the ]Mississippi River
The Mississippi River is the second-longest river and chief river of the second-largest drainage system in North America, second only to the Hudson Bay drainage system. From its traditional source of Lake Itasca in northern Minnesota, it ...
, the fourth tallest smokestack in the world and the fifty-ninth tallest free-standing structure on earth. It is the only operating smelter chimney left in Utah.[
]
See also
* List of chimneys
This is a list of the tallest chimneys of the world.
Use
Although many kinds of industrial facilities have tall chimneys most of the chimneys with heights of 200 metres and more are part of thermal, especially coal-fired power stations. Only a f ...
* List of tallest freestanding structures in the world
This is a list of tallest freestanding structures in the world past and present. To be freestanding a structure must not be supported by guy wires, the sea or other types of support. It therefore does not include guyed masts, partially guyed t ...
References
External links
Kennecott Utah Copper
* A comparison with other large stacks of the world can be seen a
skyscraperpage
{{Supertall chimneys
Buildings and structures in Salt Lake County, Utah
Chimneys in the United States
Towers completed in 1974
Towers in Utah
1974 establishments in Utah