Josiah Marshall Heath (died 1851)
was an English
metallurgist
Metallurgy is a domain of materials science and engineering that studies the physical and chemical behavior of metallic elements, their inter-metallic compounds, and their mixtures, which are known as alloys.
Metallurgy encompasses both the sci ...
, businessman and
ornithologist
Ornithology is a branch of zoology that concerns the "methodological study and consequent knowledge of birds with all that relates to them." Several aspects of ornithology differ from related disciplines, due partly to the high visibility and th ...
, who invented the use of
manganese
Manganese is a chemical element with the symbol Mn and atomic number 25. It is a hard, brittle, silvery metal, often found in minerals in combination with iron. Manganese is a transition metal with a multifaceted array of industrial alloy u ...
to deoxidise steel.
In India he learned the local steelmaking processes, including
wootz, but having failed to found a profitable steel mill there he returned to England and settled in
Sheffield
Sheffield is a city status in the United Kingdom, city in South Yorkshire, England, whose name derives from the River Sheaf which runs through it. The city serves as the administrative centre of the City of Sheffield. It is Historic counties o ...
. His patent kick-started Sheffield's steel industry, but the poor wording of his patent caused competitors not to pay him
royalties,
and he died in poverty.
Career in India
At the start of the 19th century, metallurgy in
British India
The provinces of India, earlier presidencies of British India and still earlier, presidency towns, were the administrative divisions of British governance on the Indian subcontinent. Collectively, they have been called British India. In one ...
was very traditional, localised and artisanal. Around 1825, Heath (who wanted to continue the important progress of European methods), obtained from the British
East India Company
The East India Company (EIC) was an English, and later British, joint-stock company founded in 1600 and dissolved in 1874. It was formed to trade in the Indian Ocean region, initially with the East Indies (the Indian subcontinent and Sout ...
the monopoly of iron production over a large area centred on
Madras
Chennai (, ), formerly known as Madras (List of renamed Indian cities and states#Tamil Nadu, the official name until 1996), is the capital city of Tamil Nadu, the southernmost states and territories of India, Indian state. The largest city ...
. In 1830, factories were built at
Porto Novo
Porto-Novo (Portuguese: "New Port", , ; yo, Àjàṣẹ́, ), also known as Hogbonu and Ajashe, is the capital of Benin. The commune covers an area of and as of 2002 had a population of 223,552 people.
Situated on an inlet of the Gulf of Gu ...
, in the south of the Arcot district, with a government loan.
In 1833, the company was named the "Porto Novo Steel and Iron Company", the workshops were enlarged and a new factory was built at
Beypore
Beypore or Beypur (formerly Beypoor) is an ancient port town and a locality town in Kozhikode district in the state of Kerala, India. It is located opposite to Chaliyam, the estuary where the river Chaliyar empties into Arabian Sea. Beypore i ...
in the
Malabar region
The Malabar Coast is the southwestern coast of the Indian subcontinent. Geographically, it comprises the wettest regions of southern India, as the Western Ghats intercept the moisture-laden monsoon rains, especially on their westward-facing m ...
. The steel was of very good quality, and was even exported to Great Britain where it was used, notably, in the construction of the
Menai Suspension Bridge
The Menai Suspension Bridge ( cy, Pont y Borth, Pont Grog y Borth) is a suspension bridge spanning the Menai Strait between the island of Anglesey and the mainland of Wales. Designed by Thomas Telford and completed in 1826, it was the world's f ...
and the
Britannia Bridge
Britannia Bridge ( cy, Pont Britannia) is a bridge across the Menai Strait between the island of Anglesey and the mainland of Wales. It was originally designed and built by the noted railway engineer Robert Stephenson as a tubular bridge of w ...
, across the Menai Straits between mainland Wales and
Anglesey
Anglesey (; cy, (Ynys) Môn ) is an island off the north-west coast of Wales. It forms a Local government in Wales, principal area known as the Isle of Anglesey, that includes Holy Island, Anglesey, Holy Island across the narrow Cymyran Strai ...
( cy, Ynys Môn). But the business ran at a loss, because of management failings, technical inexperience, lack of funding and the sole use of charcoal as a combustion agent. (A buyer had previously suggested to Heath that he move his factory to the Burdwan district of
Bengal
Bengal ( ; bn, বাংলা/বঙ্গ, translit=Bānglā/Bôngô, ) is a geopolitical, cultural and historical region in South Asia, specifically in the eastern part of the Indian subcontinent at the apex of the Bay of Bengal, predom ...
, where coal was abundant, but he did not act on the suggestion.)
The business was taken over by the East India Company in 1853, who continued running it as a going concern until 1874, when it was placed into liquidation.
Career in England
On returning to England, Heath profited from his experience and observations of traditional Indian metalworking. In 1839 he filed a patent concerning the use of a compound of
manganese
Manganese is a chemical element with the symbol Mn and atomic number 25. It is a hard, brittle, silvery metal, often found in minerals in combination with iron. Manganese is a transition metal with a multifaceted array of industrial alloy u ...
and
carbon
Carbon () is a chemical element with the symbol C and atomic number 6. It is nonmetallic and tetravalent—its atom making four electrons available to form covalent chemical bonds. It belongs to group 14 of the periodic table. Carbon makes ...
which he had invented and called "
carbide
In chemistry, a carbide usually describes a compound composed of carbon and a metal. In metallurgy, carbiding or carburizing is the process for producing carbide coatings on a metal piece.
Interstitial / Metallic carbides
The carbides of th ...
". This is not what is now called carbide, but was a mixture of only those two elements.
This compound, together with the development of
crucible steel
Crucible steel is steel made by melting pig iron (cast iron), iron, and sometimes steel, often along with sand, glass, ashes, and other fluxes, in a crucible. In ancient times steel and iron were impossible to melt using charcoal or coal fi ...
, made the steel malleable when hot, and amenable to brazing and welding,
even though the steel was formed from iron founded with addition of sulphur.
Manganese carbide, as described by Heath, was made by heating the crucible with a mixture of
manganese oxide Manganese oxide is any of a variety of manganese oxides and hydroxides.Wells A.F. (1984) ''Structural inorganic chemistry'' 5th edition Oxford Science Publications, . These include
* Manganese(II) oxide, MnO
* Manganese(II,III) oxide, Mn3O4
* Ma ...
and
tar
Tar is a dark brown or black viscosity, viscous liquid of hydrocarbons and free carbon, obtained from a wide variety of organic matter, organic materials through destructive distillation. Tar can be produced from coal, wood, petroleum, or peat. ...
: at high temperature the carbon in the tar causes an oxygen reduction ("
redox
Redox (reduction–oxidation, , ) is a type of chemical reaction in which the oxidation states of substrate (chemistry), substrate change. Oxidation is the loss of Electron, electrons or an increase in the oxidation state, while reduction ...
") in the manganese oxide. Heating the mixture is a costly process, so Heath proposed that his licencees add the manganese and charcoal directly to the crucible so as to make
crucible steel
Crucible steel is steel made by melting pig iron (cast iron), iron, and sometimes steel, often along with sand, glass, ashes, and other fluxes, in a crucible. In ancient times steel and iron were impossible to melt using charcoal or coal fi ...
. The heat necessary to make the steel also means the charcoal contributes to the redox of the manganese oxide. But although Heath's process removes the need for preparing the carbide separately, it also involves a loss of control over the process. It is difficult to apply his invention in isolation, because making steel in a crucible requires the use of other methods which are always kept as trade secrets – so that other steel producers contested the validity of Heath's patent as describing his actual process.
[ Heath's innovation worked, but nobody would pay royalties on it. After nine years of legal proceedings, the British ]House of Lords
The House of Lords, also known as the House of Peers, is the upper house of the Parliament of the United Kingdom. Membership is by appointment, heredity or official function. Like the House of Commons, it meets in the Palace of Westminster ...
(then the highest court in the land) recognised the patent in its aspect of the first use of manganese oxide. Thomas Webster, one of Heath's lawyers, wrote:
Because of this, Heath was impoverished before he died.[ The general adoption of his process lowered the price of quality steel by 30% to 40% in the Sheffield market (Heath himself was content with a 2% reduction in the selling price).]
Other work
The Greater Asiatic yellow bat (''Scotophilus heathi'') was named in his honour after he presented the type specimen to the Zoological Society of London
The Zoological Society of London (ZSL) is a charity devoted to the worldwide conservation of animals and their habitats. It was founded in 1826. Since 1828, it has maintained the London Zoo, and since 1931 Whipsnade Park.
History
On 29 ...
, together with a large collection of Asiatic birds.
References
Further reading
*
*
*
*
{{DEFAULTSORT:Heath, Josiah Marshall
Date of birth unknown
1851 deaths
Businesspeople in steel
English inventors
History of Sheffield
British metallurgists
People of the Industrial Revolution