Jominy Test
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Jominy test dimensioning Jominy test apparatus Used Jominy test-piece Hardenability is the depth to which a steel is hardened after putting it through a
heat treatment Heat treating (or heat treatment) is a group of industrial, thermal and metalworking processes used to alter the physical, and sometimes chemical, properties of a material. The most common application is metallurgical. Heat treatments are a ...
process. It should not be confused with
hardness In materials science, hardness (antonym: softness) is a measure of the resistance to plastic deformation, such as an indentation (over an area) or a scratch (linear), induced mechanically either by Pressing (metalworking), pressing or abrasion ...
, which is a measure of a sample's resistance to indentation or scratching. It is an important property for
welding Welding is a fabrication (metal), fabrication process that joins materials, usually metals or thermoplastics, primarily by using high temperature to melting, melt the parts together and allow them to cool, causing Fusion welding, fusion. Co ...
, since it is inversely proportional to weldability, that is, the ease of welding a material.


Process

When a hot
steel Steel is an alloy of iron and carbon that demonstrates improved mechanical properties compared to the pure form of iron. Due to steel's high Young's modulus, elastic modulus, Yield (engineering), yield strength, Fracture, fracture strength a ...
work-piece is
quenched In materials science, quenching is the rapid cooling of a workpiece in water, gas, oil, polymer, air, or other fluids to obtain certain material properties. A type of heat treating, quenching prevents undesired low-temperature processes, such a ...
, the area in contact with the water immediately cools and its temperature equilibrates with the quenching medium. The inner depths of the material however, do not cool so rapidly, and in work-pieces that are large, the cooling rate may be slow enough to allow the
austenite Austenite, also known as gamma-phase iron (γ-Fe), is a metallic, non-magnetic allotrope of iron or a solid solution of iron with an alloying element. In plain-carbon steel, austenite exists above the critical eutectoid temperature of 1000 ...
to transform fully into a structure other than
martensite Martensite is a very hard form of steel crystalline structure. It is named after German metallurgist Adolf Martens. By analogy the term can also refer to any crystal structure that is formed by diffusionless transformation. Properties Mar ...
or bainite. This results in a work-piece that does not have the same
crystal structure In crystallography, crystal structure is a description of ordered arrangement of atoms, ions, or molecules in a crystalline material. Ordered structures occur from intrinsic nature of constituent particles to form symmetric patterns that repeat ...
throughout its entire depth; with a softer core and harder "shell". The softer core is some combination of ferrite and
cementite Cementite (or iron carbide) is a compound of iron and carbon, more precisely an intermediate transition metal carbide with the formula Fe3C. By weight, it is 6.67% carbon and 93.3% iron. It has an orthorhombic crystal structure. It is a hard, b ...
, such as
pearlite Pearlite is a two-phased, lamellar (or layered) structure composed of alternating layers of ferrite (87.5 wt%) and cementite (12.5 wt%) that occurs in some steels and cast irons. During slow cooling of an iron-carbon alloy, pearlite for ...
. The hardenability of
ferrous In chemistry, iron(II) refers to the chemical element, element iron in its +2 oxidation number, oxidation state. The adjective ''ferrous'' or the prefix ''ferro-'' is often used to specify such compounds, as in ''ferrous chloride'' for iron(II ...
alloys, i.e. steels, is a function of the
carbon Carbon () is a chemical element; it has chemical symbol, symbol C and atomic number 6. It is nonmetallic and tetravalence, tetravalent—meaning that its atoms are able to form up to four covalent bonds due to its valence shell exhibiting 4 ...
content and other alloying elements and the grain size of the austenite. The relative importance of the various alloying elements is calculated by finding the
equivalent carbon content The equivalent carbon content concept is used on ferrous materials, typically steel and cast iron, to determine various properties of the alloy when more than just carbon is used as an wikt:alloyant, alloyant, which is typical. The idea is to conve ...
of the material. The fluid used for quenching the material influences the cooling rate due to varying thermal conductivities and
specific heat In thermodynamics, the specific heat capacity (symbol ) of a substance is the amount of heat that must be added to one unit of mass of the substance in order to cause an increase of one unit in temperature. It is also referred to as massic heat ...
s. Substances like
brine Brine (or briny water) is a high-concentration solution of salt (typically sodium chloride or calcium chloride) in water. In diverse contexts, ''brine'' may refer to the salt solutions ranging from about 3.5% (a typical concentration of seawat ...
and water cool the steel much more quickly than oil or air. If the fluid is agitated cooling occurs even more quickly. The geometry of the part also affects the cooling rate: of two samples of equal volume, the one with higher surface area will cool faster.


Testing

The hardenability of a ferrous alloy is measured by a Jominy test: a round metal bar of standard size (indicated in the top image) is transformed to 100% austenite through heat treatment, and is then quenched on one end with room-temperature water. The cooling rate will be highest at the end being quenched, and will decrease as distance from the end increases. Subsequent to cooling a flat surface is ground on the test piece and the hardenability is then found by measuring the hardness along the bar. The farther away from the quenched end that the hardness extends, the higher the hardenability. This information is plotted on a hardenability graph. The Jominy end-quench test was invented by Walter E. Jominy (1893-1976) and A.L. Boegehold,W.E. Jominy & A.L. Boegehold, "A Hardenability Test for Carburizing Steel," ''Trans. ASM'', Vol. 26, 1938, p 574-606. metallurgists in the Research Laboratories Division of
General Motors General Motors Company (GM) is an American Multinational corporation, multinational Automotive industry, automotive manufacturing company headquartered in Detroit, Michigan, United States. The company is most known for owning and manufacturing f ...
Corp., in 1937. For his pioneering work in heat treating, Jominy was recognized by the American Society for Metals (ASM) with its Albert Sauveur Achievement Award in 1944. Jominy served as president of ASM in 1951.


References

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External links


Description of hardenability and testing





More in-depth Jominy test information.

Video of an imperfect test (YouTube)
Metallurgy