An insertion mount machine or inserter is a device used to insert the
leads
Lead is a chemical element with symbol Pb and atomic number 82.
Lead or The Lead may also refer to:
Animal handling
* Leash, or lead
* Lead (leg), the leg that advances most in a quadruped's cantering or galloping stride
* Lead (tack), a li ...
of electronic components
through holes in
printed circuit board
A printed circuit board (PCB; also printed wiring board or PWB) is a medium used in electrical and electronic engineering to connect electronic components to one another in a controlled manner. It takes the form of a laminated sandwich str ...
s.
Machine configuration
An insertion mount machine often has a
rotary table
A rotary table is a precision work positioning device used in metalworking. It enables the operator to drill or cut work at exact intervals around a fixed (usually horizontal or vertical) axis. Some rotary tables allow the use of index plates f ...
on a X- and Y-axis
positioning system
A positioning system is a system for determining the position of an object in space. One of the most well-known and commonly used positioning systems is the Global Positioning System (GPS).
Positioning system technologies exist ranging from worl ...
which moves the board to the necessary position for the component's insertion into the board. The machine can be configured to be standalone machine.
Axial insertion
An axial inserter takes
axial
Axial may refer to:
* one of the anatomical directions describing relationships in an animal body
* In geometry:
:* a geometric term of location
:* an axis of rotation
* In chemistry, referring to an axial bond
* a type of modal frame, in music
* ...
leaded through-hole components from reels which are fed into dispensing heads that cut the parts onto a chain in the order of insertion; transferred from the sequence chain to the insertion chain, which brings the component underneath the insertion head which then cuts the leads of the component to the correct length for lead length and insertion span; bends the leads 90°; and inserts the component leads into the board while a clinch assembly underneath cuts and bends the leads towards each other.
Radial insertion
A radial inserter takes
radial
Radial is a geometric term of location which may refer to:
Mathematics and Direction
* Vector (geometric), a line
* Radius, adjective form of
* Radial distance, a directional coordinate in a polar coordinate system
* Radial set
* A bearing from ...
leaded through-hole components from a reels which are fed into dispensing heads that cut the component from the reel and place it onto the chain in sequence of the order of insertion. The component is brought to a component transfer assembly behind the insertion head and is transferred to the insertion head, then inserted into the board while a clinch assembly underneath cuts and bends the leads opposite to each other.
Dual in-line package insertion
A
dual in-line (DIP) inserter takes
integrated circuits from tubes which are loaded into
magazines
A magazine is a periodical publication, generally published on a regular schedule (often weekly or monthly), containing a variety of content. They are generally financed by advertising, purchase price, prepaid subscriptions, or by a combina ...
. A
shuttle mechanism picks the needed component needed from the magazines and drops it into a transfer assembly. The insertion head picks the component from the transfer assembly and inserts the IC into the board while a clinch assembly underneath cuts and bends the leads either inward for
socket
Socket may refer to:
Mechanics
* Socket wrench, a type of wrench that uses separate, removable sockets to fit different sizes of nuts and bolts
* Socket head screw, a screw (or bolt) with a cylindrical head containing a socket into which the hexa ...
s or outward for ICs.
Due to the transition from insertion mount technology (through-hole) to
surface-mount technology
Surface-mount technology (SMT), originally called planar mounting, is a method in which the electrical components are mounted directly onto the surface of a printed circuit board (PCB). An electrical component mounted in this manner is referred ...
of
integrated circuits, these machines are no longer being newly manufactured.
Obsolete configurations
Axial inserters used to consist of a stand-alone sequencer machine which cut and sequenced the parts onto a reel. That reel was then transferred over to a standalone axial inserter to insert the components. This is all done on one machine today.
References
{{Reflist
Printed circuit board manufacturing