Innovia Films, a division of
CCL Industries
CCL Industries, Inc., is an American-Canadian company founded in 1951. It describes itself as the world's largest label maker. It is listed on the Toronto Stock Exchange, and is an S&P/TSX 60 Component. CCL consists of five divisions – CCL L ...
, is an international manufacturer and supplier of
biaxially-oriented polypropylene (BOPP) films for speciality packaging, labelling, tobacco overwrap and industrial products. It was once known as UCB Films.
The UK plant is based in
Wigton, Cumbria, the company is exclusively focused on speciality films, including biaxially oriented polypropylene (BOPP), used in many wrapping and labelling applications and for banknote production in Canada, Australia, Britain and other countries. Total annual film capacity worldwide currently stands at more than 218,000 tonnes.
History
In 1926, Société Industrielle de la Cellophane (SIDAC) was founded with a factory in
Ghent
Ghent ( ; ; historically known as ''Gaunt'' in English) is a City status in Belgium, city and a Municipalities of Belgium, municipality in the Flemish Region of Belgium. It is the capital and largest city of the Provinces of Belgium, province ...
, Belgium. Six years later SIDAC formed a company in the UK to distribute its Ghent-produced film. This later became British Sidac Ltd, which opened its first production plant at
St Helens in 1934. Also in 1934, British New Wrap Co Ltd was formed in Wigton, and production of cellulose film began at the site which had previously been set up to produce
Rayon
Rayon, also called viscose and commercialised in some countries as sabra silk or cactus silk, is a semi-synthetic fiber made from natural sources of regenerated cellulose fiber, cellulose, such as wood and related agricultural products. It has t ...
. In 1935,
Courtaulds and La Cellophane SA joined forces to produce and sell Cellophane in the UK. This new venture,
British Cellophane Ltd (BCL) began production at a major new plant in
Bridgwater
Bridgwater is a historic market town and civil parish in Somerset, England. The town had a population of 41,276 at the 2021 census. Bridgwater is at the edge of the Somerset Levels, in level and well-wooded country. The town lies along both sid ...
, Somerset in 1937. In 1942, La Cellophane Espanola was founded in
Burgos
Burgos () is a city in Spain located in the autonomous community of Castile and León. It is the capital and most populous municipality of the province of Burgos.
Burgos is situated in the north of the Iberian Peninsula, on the confluence of th ...
, Spain
In 1961
ICI developed Biaxially Oriented Polypropylene, which, because of its clarity, gloss, sparkle, crispness and grease resistance, resembled cellulose film rather than
polyethylene
Polyethylene or polythene (abbreviated PE; IUPAC name polyethene or poly(methylene)) is the most commonly produced plastic. It is a polymer, primarily used for packaging (plastic bags, plastic films, geomembranes and containers including bott ...
to which it is chemically related. In 1963 British Rayophane and British Sidac merged under the British Sidac name and, four years later entered into a joint venture with ICI to manufacture BOPP on the
Wigton site. A new £3m factory was built to be operated by this new company called Sidex Ltd. In 1973 British Sidac became a wholly owned subsidiary of the UCB Group of
Belgium
Belgium, officially the Kingdom of Belgium, is a country in Northwestern Europe. Situated in a coastal lowland region known as the Low Countries, it is bordered by the Netherlands to the north, Germany to the east, Luxembourg to the southeas ...
. In 1982, the British Sidac plant at St Helens was closed and in 1987, UCB Films acquired La Cellophane Espanola.
In 1987 the BOPP production partnership with ICI ended, and UCB Films assumed full ownership of Sidex Ltd. There followed a period of investment in the Wigton plant, raising capacity from 10,000 to 35,000 tonnes pa. In the 1990s, around €135m was invested in the plant, including a second £10m coater plant in 1997, while a third was added in 2001 with a new bubble line to bring capacity to 15,000 tonnes per annum. In 1996, UCB Films acquired British Cellophane Ltd and the trade name
Cellophane
Cellophane is a thin, transparent sheet made of regenerated cellulose. Its low permeability to air, oils, greases, bacteria, and liquid water makes it useful for food packaging. Cellophane is highly permeable to water vapour, but may be coate ...
. In 1997, UCB Films bought the ICI Propafilm business in
Ghent
Ghent ( ; ; historically known as ''Gaunt'' in English) is a City status in Belgium, city and a Municipalities of Belgium, municipality in the Flemish Region of Belgium. It is the capital and largest city of the Provinces of Belgium, province ...
, and it also bought the
Tecumseh
Tecumseh ( ; (March 9, 1768October 5, 1813) was a Shawnee chief and warrior who promoted resistance to the Territorial evolution of the United States, expansion of the United States onto Native Americans in the United States, Native American ...
,
Kansas
Kansas ( ) is a landlocked U.S. state, state in the Midwestern United States, Midwestern region of the United States. It borders Nebraska to the north; Missouri to the east; Oklahoma to the south; and Colorado to the west. Kansas is named a ...
plant from US cellulose film producer Flexel Inc, to become one of the world's largest producers of cellulose film. In 2000 it bought the Mexican company Cydsa, closing its plant in
Burgos
Burgos () is a city in Spain located in the autonomous community of Castile and León. It is the capital and most populous municipality of the province of Burgos.
Burgos is situated in the north of the Iberian Peninsula, on the confluence of th ...
.
In 1999 a new BOPP manufacturing plant was opened in Melbourne, Australia.
Mr Tony Blair MP, Rt. Hon. Prime Minister opened a new purpose built Research & Development Centre in Wigton, UK in 2002.
In February 2013, the company bought the 50% share of Securency International it did not already own from the
Reserve Bank of Australia
The Reserve Bank of Australia (RBA) is Australia's central bank and banknote issuing authority. It has had this role since 14 January 1960, when the ''Reserve Bank Act 1959'' removed the central banking functions from the Commonwealth Bank.
Th ...
using
cash reserves. Securency and
Note Printing Australia
Note Printing Australia (NPA) is a wholly owned subsidiary of the Reserve Bank of Australia (RBA) that produces banknotes and passports. It was corporatised in July 1998 and is located in Craigieburn, Melbourne. NPA has its origins as a subsidia ...
had faced a scandal involving bribery of officials to win currency printing contracts.
Innovia Films
In October 2004, a UK consortium led by Dennis Matthewman and financed by
private equity
Private equity (PE) is stock in a private company that does not offer stock to the general public; instead it is offered to specialized investment funds and limited partnerships that take an active role in the management and structuring of the co ...
company
Candover Investments, bought UCB's polypropylene and cellulose films business.
As the market for cellulose films was contracting due to substitution by oil based polymers, Innovia decided to close one of its plants to reduce costs and improve efficiency. As a consequence, the Bridgwater factory closed in the summer of 2005.
Innovia Films completed the sale of its cellulose films business on 30 June 2016 to Futamura Chemical Co. Ltd, a Japanese company.
In December 2016, the Canadian firm
CCL Industries
CCL Industries, Inc., is an American-Canadian company founded in 1951. It describes itself as the world's largest label maker. It is listed on the Toronto Stock Exchange, and is an S&P/TSX 60 Component. CCL consists of five divisions – CCL L ...
bought the company for £680 million.
Their shrinkfilms production site based in Germany was rebranded Innovia Shrinkfilms.
CCL Industries Inc acquired the USA operations of Treofan Americas in July 2018. They were rebranded Innovia Films. The acquisition expanded the company's footprint by providing a manufacturing facility in Mexico. Their manufacturing process is the Tenter system.
In 2020 CCL Industries acquired Flexpol S.p.a. a BOPP films producer in Plock, Poland who have both Tenter and Cast polypropylene production. They were also rebranded Innovia Films.
Production sites
The current production sites are located in:
* UK – Wigton,
* Australia – Melbourne
* Belgium – Merelbeke
* Germany – Schkopau
* Poland - Plock
* Mexico – Zacapu
See also
*
Guardian (polymer)
References
* Evans, Roger, (1995). ''"Bridgwater with and without the 'e' " ''. Bridgwater: R. Evans.
* Lawrence, J.F., (2005). ''A History of Bridgwater''. Chichester: Phillimore & Co Ltd.
* Ward-Jackson, C.H., (1977). ''The "Cellophane" Story: Origins of a British Industrial Group''. Edinburgh: Privately Printed.
External links
*
Food Manufacture magazine article of acquisition of UCB FilmsArticle "British cellophane incentive less than Kansas"BBC News article on plant closure
{{Authority control
Chemical companies of the United Kingdom
Chemical companies established in 1935
Companies based in Cumbria
British brands
Private equity portfolio companies
1935 establishments in England