Gold-plated Electrical Connectors
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Gold plating is a method of depositing a thin layer of
gold Gold is a chemical element; it has chemical symbol Au (from Latin ) and atomic number 79. In its pure form, it is a brightness, bright, slightly orange-yellow, dense, soft, malleable, and ductile metal. Chemically, gold is a transition metal ...
onto the surface of another metal, most often
copper Copper is a chemical element; it has symbol Cu (from Latin ) and atomic number 29. It is a soft, malleable, and ductile metal with very high thermal and electrical conductivity. A freshly exposed surface of pure copper has a pinkish-orang ...
or
silver Silver is a chemical element; it has Symbol (chemistry), symbol Ag () and atomic number 47. A soft, whitish-gray, lustrous transition metal, it exhibits the highest electrical conductivity, thermal conductivity, and reflectivity of any metal. ...
(to make
silver-gilt Silver-gilt or gilded/gilt silver, sometimes known in American English by the French language, French term vermeil, is silver (either pure or sterling silver, sterling) which has been gilding, gilded. Most large objects made in goldsmithing tha ...
), by a chemical or electrochemical (
electroplating Electroplating, also known as electrochemical deposition or electrodeposition, is a process for producing a metal coating on a solid substrate through the redox, reduction of cations of that metal by means of a direct current, direct electric cur ...
) process.
Plating Plating is a finishing process in which a metal is deposited on a surface. Plating has been done for hundreds of years; it is also critical for modern technology. Plating is used to decorate objects, for corrosion inhibition, to improve solderab ...
refers to modern coating methods, such as the ones used in the
electronics industry The electronics industry is the industry (economics), industry that produces electronic devices. It emerged in the 20th century and is today one of the largest global industries. Contemporary society uses a vast array of electronic devices that ar ...
, whereas
gilding Gilding is a decorative technique for applying a very thin coating of gold over solid surfaces such as metal (most common), wood, porcelain, or stone. A gilded object is also described as "gilt". Where metal is gilded, the metal below was tradi ...
is the decorative covering of an object with gold, which typically involve more traditional methods and much larger objects.


Gold plating chemistry

There are five recognized classes of gold plating chemistry: # Alkaline gold
cyanide In chemistry, cyanide () is an inorganic chemical compound that contains a functional group. This group, known as the cyano group, consists of a carbon atom triple-bonded to a nitrogen atom. Ionic cyanides contain the cyanide anion . This a ...
, for gold and gold alloy plating # Neutral gold cyanide, for high-purity plating # Acid gold plating for bright hard gold and gold alloy plating # Non-cyanide, generally sulphite or chloride-based for gold and gold alloy plating # Miscellaneous


Jewellery

Gold plating of silver is used in the manufacture of
jewellery Jewellery (or jewelry in American English) consists of decorative items worn for personal adornment such as brooches, ring (jewellery), rings, necklaces, earrings, pendants, bracelets, and cufflinks. Jewellery may be attached to the body or the ...
. The thickness of gold plating on jewellery is noted in microns (or micro-meters). The microns of thickness determines how long the gold plating lasts with usage. The jewellery industry denotes different qualities of gold plating in the following terminology # Gold flashed / Gold washed - gold layer thickness less than 0.5 micron # Gold plated - gold layer thickness greater than or equal to 0.5 micron # Heavy gold plated / Vermeil - gold layer thickness greater than or equal to 2.5 micron Gold plated silver jewellery can still tarnish as the silver atoms diffuse into the gold layer, causing slow gradual fading of its color and eventually causing
tarnishing Tarnish is a thin layer of corrosion that forms over copper, brass, aluminum, magnesium, neodymium and other similar metals as their outermost layer undergoes a chemical reaction. Tarnish does not always result from the sole effects of oxygen ...
of the surface. This process may take months and even years, depending on the thickness of the gold layer. A
barrier metal A diffusion barrier is a thin layer (usually micrometres thick) of metal usually placed between two other metals. It is done to act as a barrier to protect either one of the metals from corrupting the other. Adhesion of a plated metal layer to i ...
layer is used to counter this effect; these can be nickel or rhodium. Copper, which also migrates into gold, does so more slowly than silver. The copper is usually further plated with nickel. A gold-plated silver article is usually a silver substrate with layers of copper, nickel, and gold deposited on top of it.


Space applications

Gold, applied by evaporated methods or electroplating, has been specified by NASA to thermally control spacecraft instruments, due to its 99.4% reflectivity in infrared wavelengths.


Electronics

Gold plating is often used in electronics, to provide a
corrosion Corrosion is a natural process that converts a refined metal into a more chemically stable oxide. It is the gradual deterioration of materials (usually a metal) by chemical or electrochemical reaction with their environment. Corrosion engine ...
-resistant electrically conductive layer on
copper Copper is a chemical element; it has symbol Cu (from Latin ) and atomic number 29. It is a soft, malleable, and ductile metal with very high thermal and electrical conductivity. A freshly exposed surface of pure copper has a pinkish-orang ...
, typically in
electrical connector Components of an electrical circuit are electrically connected if an electric current can run between them through an electrical conductor. An electrical connector is an electromechanical device used to create an electrical connection between ...
s and
printed circuit board A printed circuit board (PCB), also called printed wiring board (PWB), is a Lamination, laminated sandwich structure of electrical conduction, conductive and Insulator (electricity), insulating layers, each with a pattern of traces, planes ...
s. With direct gold-on-copper plating, the copper
atom Atoms are the basic particles of the chemical elements. An atom consists of a atomic nucleus, nucleus of protons and generally neutrons, surrounded by an electromagnetically bound swarm of electrons. The chemical elements are distinguished fr ...
s tend to diffuse through the gold layer, causing
tarnish Tarnish is a thin layer of corrosion that forms over copper, brass, aluminum, magnesium, neodymium and other similar metals as their outermost layer undergoes a chemical reaction. Tarnish does not always result from the sole effects of oxygen in ...
ing of its surface and formation of an
oxide An oxide () is a chemical compound containing at least one oxygen atom and one other element in its chemical formula. "Oxide" itself is the dianion (anion bearing a net charge of −2) of oxygen, an O2− ion with oxygen in the oxidation st ...
and/or
sulphide Sulfide (also sulphide in British English) is an inorganic anion of sulfur with the chemical formula S2− or a compound containing one or more S2− ions. Solutions of sulfide salts are corrosive. ''Sulfide'' also refers to large families of i ...
layer. A layer of a suitable
barrier metal A diffusion barrier is a thin layer (usually micrometres thick) of metal usually placed between two other metals. It is done to act as a barrier to protect either one of the metals from corrupting the other. Adhesion of a plated metal layer to i ...
, usually
nickel Nickel is a chemical element; it has symbol Ni and atomic number 28. It is a silvery-white lustrous metal with a slight golden tinge. Nickel is a hard and ductile transition metal. Pure nickel is chemically reactive, but large pieces are slo ...
, is often deposited on the copper substrate before the gold plating. The layer of nickel provides mechanical backing for the gold layer, improving its
wear Wear is the damaging, gradual removal or deformation of material at solid surfaces. Causes of wear can be mechanical (e.g., erosion) or chemical (e.g., corrosion). The study of wear and related processes is referred to as tribology. Wear in ...
resistance. It also reduces the impact of pores present in the gold layer. Both the nickel and gold layers can be plated by
electrolytic An electrolyte is a substance that conducts electricity through the movement of ions, but not through the movement of electrons. This includes most soluble salts, acids, and bases, dissolved in a polar solvent like water. Upon dissolving, the ...
or electroless processes. There are many factors to consider in selection of either electrolytic or electroless plating methods. These include what the deposit will be used for, configuration of the part, materials compatibility and cost of processing. In different applications, electrolytic or electroless plating can have cost advantages. At higher frequencies, the
skin effect In electromagnetism, skin effect is the tendency of an alternating current, alternating electric current (AC) to become distributed within a Conductor (material), conductor such that the current density is largest near the surface of the conduc ...
may cause higher losses due to higher electrical resistance of nickel; a nickel-plated trace can have its useful length shortened three times in the 1 GHz band in comparison with the non-plated one. Selective plating is used, depositing the nickel and gold layers only on areas where it is required and does not cause the detrimental side effects. Gold plating may lead to formation of gold
whiskers Whiskers, also known as vibrissae (; vibrissa; ) are a type of stiff, functional hair used by most therian mammals to sense their environment. These hairs are finely specialised for this purpose, whereas other types of hair are coarser as ta ...
. Wire bonding between gold plated contacts and aluminium wires or between aluminium contacts and gold wires under certain conditions develops a brittle layer of gold-aluminium intermetallics, known as
purple plague Purple is a color similar in appearance to violet light. In the RYB color model historically used in the arts, purple is a secondary color created by combining red and blue pigments. In the CMYK color model used in modern printing, purple is m ...
.


Types

There are several types of gold plating used in the electronics industry:
* ''Soft, pure gold plating'' is used in the
semiconductor industry The semiconductor industry is the aggregate of companies engaged in the design and fabrication of semiconductors and semiconductor devices, such as transistors and integrated circuits. Its roots can be traced to the invention of the transistor ...
. The gold layer is easily soldered and wire bonded. Its
Knoop hardness The Knoop hardness test is a microhardness test – a test for mechanical hardness used particularly for very brittle materials or thin sheets, where only a small indentation may be made for testing purposes. A pyramidal diamond point is pressed ...
ranges between 60 and 85. The plating baths have to be kept free of contamination. * ''Soft, pure gold'' is deposited from special
electrolytes An electrolyte is a substance that conducts electricity through the movement of ions, but not through the movement of electrons. This includes most soluble salts, acids, and bases, dissolved in a polar solvent like water. Upon dissolving, t ...
. Entire
printed circuit boards A printed circuit board (PCB), also called printed wiring board (PWB), is a laminated sandwich structure of conductive and insulating layers, each with a pattern of traces, planes and other features (similar to wires on a flat surface) ...
can be plated. This technology can be used for depositing layers suitable for wire bonding. * ''Bright hard gold on contacts'', with Knoop hardness between 120–300 and purity of 99.7–99.9% gold. Often contains a small amount of
nickel Nickel is a chemical element; it has symbol Ni and atomic number 28. It is a silvery-white lustrous metal with a slight golden tinge. Nickel is a hard and ductile transition metal. Pure nickel is chemically reactive, but large pieces are slo ...
and/or
cobalt Cobalt is a chemical element; it has Symbol (chemistry), symbol Co and atomic number 27. As with nickel, cobalt is found in the Earth's crust only in a chemically combined form, save for small deposits found in alloys of natural meteoric iron. ...
; these elements interfere with die bonding, therefore the plating baths cannot be used for semiconductors. * ''Bright hard gold on
printed circuit board A printed circuit board (PCB), also called printed wiring board (PWB), is a Lamination, laminated sandwich structure of electrical conduction, conductive and Insulator (electricity), insulating layers, each with a pattern of traces, planes ...
tabs'' is deposited using lower concentration of gold in the baths. Usually contains nickel and/or cobalt as well.
Edge connector An edge connector is the portion of a printed circuit board (PCB) consisting of signal trace, traces leading to the edge of the board that are intended to plug into a matching jack (connector), socket. The edge connector is a money-saving devic ...
s are often made by controlled-depth immersion of only the edge of the boards.


Soldering issues

Soldering Soldering (; ) is a process of joining two metal surfaces together using a filler metal called solder. The soldering process involves heating the surfaces to be joined and melting the solder, which is then allowed to cool and solidify, creatin ...
gold-plated parts can be problematic as gold is soluble in
solder Solder (; North American English, NA: ) is a fusible alloy, fusible metal alloy used to create a permanent bond between metal workpieces. Solder is melted in order to wet the parts of the joint, where it adheres to and connects the pieces aft ...
. Solder which contains more than 4–5% gold can become brittle. The joint surface is dull-looking. Gold reacts with both
tin Tin is a chemical element; it has symbol Sn () and atomic number 50. A silvery-colored metal, tin is soft enough to be cut with little force, and a bar of tin can be bent by hand with little effort. When bent, a bar of tin makes a sound, the ...
and
lead Lead () is a chemical element; it has Chemical symbol, symbol Pb (from Latin ) and atomic number 82. It is a Heavy metal (elements), heavy metal that is density, denser than most common materials. Lead is Mohs scale, soft and Ductility, malleabl ...
in their liquid state, forming brittle
intermetallics An intermetallic (also called intermetallic compound, intermetallic alloy, ordered intermetallic alloy, long-range-ordered alloy) is a type of metallic alloy that forms an ordered solid-state compound between two or more metallic elements. Inte ...
. When eutectic 63% tin – 37% lead solder is used, no lead-gold compounds are formed, because gold preferentially reacts with tin, forming the compound. Particles of disperse in the solder matrix, forming preferential
cleavage Cleavage may refer to: Science * Cleavage (crystal), the way in which a crystal or mineral tends to split * Cleavage (embryo), the division of cells in an early embryo * Cleavage (geology), foliation of rock perpendicular to stress, a result of ...
planes, significantly lowering the mechanical strength and therefore reliability of the resulting solder joints. If the gold layer does not completely dissolve into the solder, then slow intermetallic reactions can proceed in the solid state as the tin and gold atoms cross-migrate. Intermetallics have poor electrical conductivity and low strength. The ongoing intermetallic reactions also cause
Kirkendall effect The Kirkendall effect is the motion of the interface between two metals that occurs due to the difference in diffusion rates of the metal atoms. The effect can be observed, for example, by placing insoluble markers at the interface between a pure m ...
, leading to mechanical failure of the joint, similar to the degradation of gold-aluminium bonds known as
purple plague Purple is a color similar in appearance to violet light. In the RYB color model historically used in the arts, purple is a secondary color created by combining red and blue pigments. In the CMYK color model used in modern printing, purple is m ...
. A 2–3 μm layer of gold dissolves completely within one second during typical
wave soldering Wave soldering is a bulk soldering process used in printed circuit board manufacturing. The circuit board is passed over a pan of molten solder in which a pump produces an upwelling of solder that looks like a standing wave. As the circuit bo ...
conditions. Layers of gold thinner than 0.5 μm (0.02
thou The word ''thou'' () is a second-person singular pronoun in English. It is now largely archaic, having been replaced in most contexts by the word '' you'', although it remains in use in parts of Northern England and in Scots (). ''Thou' ...
) also dissolve completely into the solder, exposing the underlying metal (usually nickel) to the solder. Impurities in the nickel layer can prevent the solder from bonding to it.
Electroless nickel plating Electroless Deposition, Electroless nickel-phosphorus plating, also referred to as ''E-nickel'', is a chemical engineering, chemical process that deposits an even layer of nickel-phosphorus alloy on the surface of a solid substrate, like metal o ...
contains phosphorus. Nickel with more than 8% phosphorus is not solderable. Electrodeposited nickel may contain nickel hydroxide. An acid bath is required to remove the passivation layer before applying the gold layer; improper cleaning leads to a nickel surface difficult to solder. A stronger
flux Flux describes any effect that appears to pass or travel (whether it actually moves or not) through a surface or substance. Flux is a concept in applied mathematics and vector calculus which has many applications in physics. For transport phe ...
can help, as it aids dissolving the oxide deposits.
Carbon Carbon () is a chemical element; it has chemical symbol, symbol C and atomic number 6. It is nonmetallic and tetravalence, tetravalent—meaning that its atoms are able to form up to four covalent bonds due to its valence shell exhibiting 4 ...
is another nickel contaminant that hinders solderability.


See also

*
Daniel Davis Jr. Daniel Davis Jr. (1813–1887) was an American photographer, daguerreotypist and ambrotypist. In 1842 Daniel Davis Jr. patented a method for colouring daguerreotypes through electroplating Electroplating, also known as electrochemical deposit ...
- inventor who was first to do gold plating as a business * Gold-filled jewellery


References


External links

* {{DEFAULTSORT:Gold Plating Electronics manufacturing Coatings Jewellery Metal plating de:Vergolden#Galvanische Verfahren