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A fuel cell vehicle (FCV) or fuel cell electric vehicle (FCEV) is an
electric vehicle An electric vehicle (EV) is a motor vehicle whose propulsion is powered fully or mostly by electricity. EVs encompass a wide range of transportation modes, including road vehicle, road and rail vehicles, electric boats and Submersible, submer ...
that uses a
fuel cell A fuel cell is an electrochemical cell that converts the chemical energy of a fuel (often hydrogen fuel, hydrogen) and an oxidizing agent (often oxygen) into electricity through a pair of redox reactions. Fuel cells are different from most bat ...
, sometimes in combination with a small battery or
supercapacitor alt=Supercapacitor, upright=1.5, Schematic illustration of a supercapacitor upright=1.5, A diagram that shows a hierarchical classification of supercapacitors and capacitors of related types A supercapacitor (SC), also called an ultracapacitor, ...
, to power its onboard
electric motor An electric motor is a machine that converts electrical energy into mechanical energy. Most electric motors operate through the interaction between the motor's magnetic field and electric current in a electromagnetic coil, wire winding to gene ...
. Fuel cells in vehicles generate electricity generally using
oxygen Oxygen is a chemical element; it has chemical symbol, symbol O and atomic number 8. It is a member of the chalcogen group (periodic table), group in the periodic table, a highly reactivity (chemistry), reactive nonmetal (chemistry), non ...
from the air and compressed hydrogen. Most fuel cell vehicles are classified as zero-emissions vehicles. As compared with internal combustion vehicles,
hydrogen vehicle A hydrogen vehicle is a vehicle that uses hydrogen to move. Hydrogen vehicles include some road vehicles, rail vehicles, space rockets, forklifts, ships and aircraft. Motive power is generated by converting the chemical energy of hydrogen to me ...
s centralize pollutants at the site of the
hydrogen production Hydrogen gas is produced by several industrial methods. Nearly all of the world's current supply of hydrogen is created from fossil fuels. Article in press. Most hydrogen is ''gray hydrogen'' made through steam methane reforming. In this process, ...
, where hydrogen is typically derived from reformed
natural gas Natural gas (also fossil gas, methane gas, and gas) is a naturally occurring compound of gaseous hydrocarbons, primarily methane (95%), small amounts of higher alkanes, and traces of carbon dioxide and nitrogen, hydrogen sulfide and helium ...
. Transporting and storing hydrogen may also create pollutants. Fuel cells have been used in various kinds of vehicles including
forklift A forklift (also called industrial truck, lift truck, jitney, hi-lo, fork truck, fork hoist, and forklift truck) is a powered industrial truck used to lift and move materials over short distances. The forklift was developed in the early 20th c ...
s, especially in indoor applications where their clean emissions are important to air quality, and in space applications. Fuel cells are being developed and tested in trucks, buses, boats, ships, motorcycles and bicycles, among other kinds of vehicles. The first road vehicle powered by a fuel cell was the Chevrolet Electrovan, introduced by
General Motors General Motors Company (GM) is an American Multinational corporation, multinational Automotive industry, automotive manufacturing company headquartered in Detroit, Michigan, United States. The company is most known for owning and manufacturing f ...
in 1966. The Toyota FCHV and Honda FCX, which began leasing on December 2, 2002, became the world's first government-certified commercial fuel cell vehicles, and the Honda FCX Clarity, which began leasing in 2008, was the world's first fuel cell vehicle designed for mass production rather than adapting an existing model. In 2013, Hyundai Motors began production of the Hyundai ix35 FCEV, claimed to be the world's first mass-produced fuel cell electric vehicle, which was subsequently introduced to the market as a lease-only vehicle. In 2014,
Toyota is a Japanese Multinational corporation, multinational Automotive industry, automotive manufacturer headquartered in Toyota City, Aichi, Japan. It was founded by Kiichiro Toyoda and incorporated on August 28, 1937. Toyota is the List of manuf ...
began selling the Toyota Mirai, the world's first dedicated fuel cell vehicle. , 31,225 passenger FCEVs powered with hydrogen had been sold worldwide. ''Go to th
Global EV Data Explorer
tool and choose "EV Stock", "Cars" and "World" for global stock, and "Country" for the country stock.''
, there were only two models of fuel cell cars publicly available in select markets: the Toyota Mirai (2014–present) and the Hyundai Nexo (2018–present). The Honda Clarity was produced from 2016 to 2021, when it was discontinued. The Honda CR-V e:FCEV became available, for lease only, in very limited quantities in 2024.Voelcker, John
"Hydrogen Fuel-Cell Vehicles: Everything You Need to Know"
''Car and Driver'', April 29, 2024
As of 2020, there was limited hydrogen infrastructure, with fewer than fifty hydrogen fueling stations for automobiles publicly available in the U.S. Critics doubt whether hydrogen will be efficient or cost-effective for automobiles, as compared with other zero-emission technologies, and in 2019, ''
The Motley Fool The Motley Fool is a private financial and investing advice company based in Alexandria, Virginia. It was founded in July 1993 by co-chairmen and brothers David Gardner and Tom Gardner, and Todd Etter and Erik Rydholm. The company employs over 3 ...
'' opined: "What's tough to dispute is that the hydrogen fuel cell dream is all but dead for the passenger vehicle market." A significant number of the public hydrogen fuel stations in California are not able to dispense hydrogen."Station Status"
''Hydrogen Fuel Cell Partnership''. Retrieved October 17, 2024; an
"Southern California Retail Hydrogen Station Network Status in California"
''Hydrogen Fuel Cell Partnership'', July 19, 2024
In 2024, Mirai owners filed a
class action A class action is a form of lawsuit. Class Action may also refer to: * ''Class Action'' (film), 1991, starring Gene Hackman and Mary Elizabeth Mastrantonio * Class Action (band), a garage house band * "Class Action" (''Teenage Robot''), a 2002 e ...
lawsuit in California over the lack of availability of hydrogen available for fuel cell electric cars, alleging, among other things, fraudulent concealment and misrepresentation as well as violations of California’s false advertising law and breaches of implied warranty.Martin, Polly
"Toyota sued over lack of hydrogen availability for fuel cell cars in California"
''Hydrogen Insight'', July 15, 2024


Description and purpose of fuel cells in vehicles

All fuel cells are made up of three parts: an electrolyte, an anode and a cathode. In principle, a hydrogen fuel cell functions like a battery, producing electricity, which can run an electric motor. Instead of requiring recharging, however, the fuel cell can be refilled with hydrogen. Different types of fuel cells include polymer electrolyte membrane (PEM) Fuel Cells, direct methanol fuel cells,
phosphoric acid fuel cell Phosphoric acid fuel cells (PAFC) are a type of fuel cell that uses liquid phosphoric acid as an electrolyte. They were the first fuel cells to be commercialized. Developed in the mid-1960s and field-tested since the 1970s, they have improved sign ...
s, molten carbonate fuel cells, solid oxide fuel cells,
reformed methanol fuel cell Reformed Methanol Fuel Cell (RMFC) or Indirect Methanol Fuel Cell (IMFC) systems are a subcategory of proton-exchange fuel cells where, the fuel, methanol (CH3OH), is reformed, before being fed into the fuel cell. RMFC systems offer advantag ...
and Regenerative Fuel Cells.


History

The concept of the fuel cell was first demonstrated by
Humphry Davy Sir Humphry Davy, 1st Baronet (17 December 177829 May 1829) was a British chemist and inventor who invented the Davy lamp and a very early form of arc lamp. He is also remembered for isolating, by using electricity, several Chemical element, e ...
in 1801, but the invention of the first working fuel cell is credited to William Grove, a chemist, lawyer, and physicist. Grove's experiments with what he called a "gas voltaic battery" proved in 1842 that an electric current could be produced by an electrochemical reaction between hydrogen and oxygen over a platinum catalyst. English engineer
Francis Thomas Bacon Francis Thomas "Tom" Bacon OBE FREng FRS (21 December 1904 – 24 May 1992) was an English engineer who in 1932 developed the first practical hydrogen–oxygen fuel cell. It is used to generate power for space capsules and satellites. Bacon ...
expanded on Grove's work, creating and demonstrating various
alkaline fuel cell In chemistry, an alkali (; from the Arabic word , ) is a basic salt of an alkali metal or an alkaline earth metal. An alkali can also be defined as a base that dissolves in water. A solution of a soluble base has a pH greater than 7.0. The a ...
s from 1939 to 1959. The first modern
fuel cell A fuel cell is an electrochemical cell that converts the chemical energy of a fuel (often hydrogen fuel, hydrogen) and an oxidizing agent (often oxygen) into electricity through a pair of redox reactions. Fuel cells are different from most bat ...
vehicle was a modified
Allis-Chalmers Allis-Chalmers was a United States, U.S. manufacturer of machinery for various Industry (economics), industries. Its business lines included list of agricultural machinery, agricultural equipment, heavy equipment, construction equipment, electric ...
farm tractor, fitted with a 15 kilowatt fuel cell, around 1959. The Cold War
Space Race The Space Race (, ) was a 20th-century competition between the Cold War rivals, the United States and the Soviet Union, to achieve superior spaceflight capability. It had its origins in the ballistic missile-based nuclear arms race between t ...
drove further development of fuel cell technology.
Project Gemini Project Gemini () was the second United States human spaceflight program to fly. Conducted after the first American crewed space program, Project Mercury, while the Apollo program was still in early development, Gemini was conceived in 1961 and ...
tested fuel cells to provide electrical power during crewed space missions.“PEM Fuel Cells”
“Smithsonian Institution”, 2004, accessed August 2, 2011
Fuel cell development continued with the
Apollo Program The Apollo program, also known as Project Apollo, was the United States human spaceflight program led by NASA, which Moon landing, landed the first humans on the Moon in 1969. Apollo followed Project Mercury that put the first Americans in sp ...
. The electrical power systems in the Apollo capsules and lunar modules used alkali fuel cells. In 1966,
General Motors General Motors Company (GM) is an American Multinational corporation, multinational Automotive industry, automotive manufacturing company headquartered in Detroit, Michigan, United States. The company is most known for owning and manufacturing f ...
developed the first fuel cell road vehicle, the Chevrolet Electrovan. It had a PEM fuel cell, a range of 120 miles and a top speed of 70 mph. There were only two seats, as the fuel cell stack and large tanks of hydrogen and oxygen took up the rear portion of the van. Only one was built, as the project was deemed cost-prohibitive. General Electric and others continued working on PEM fuel cells in the 1970s. Fuel cell stacks were still limited principally to space applications in the 1980s, including the
Space Shuttle The Space Shuttle is a retired, partially reusable launch system, reusable low Earth orbital spacecraft system operated from 1981 to 2011 by the U.S. National Aeronautics and Space Administration (NASA) as part of the Space Shuttle program. ...
. However, the closure of the Apollo Program sent many industry experts to private companies. By the 1990s, automobile manufacturers were interested in fuel cell applications, and demonstration vehicles were readied. In 2001, the first 700 Bar (10000 PSI) hydrogen tanks were demonstrated, reducing the size of the fuel tanks that could be used in vehicles and extending the range.


Applications

There are fuel cell vehicles for all modes of transport. The most prevalent fuel cell vehicles are cars, buses, forklifts and material handling vehicles."Hydrogen Fueling Stations Could Reach 5,200 by 2020"
. Environmental Leader: Environmental & Energy Management News, July 20, 2011, accessed August 2, 2011


Automobiles

Honda commonly known as just Honda, is a Japanese multinational corporation, multinational Conglomerate (company), conglomerate automotive manufacturer headquartered in Minato, Tokyo, Japan. Founded in October 1946 by Soichiro Honda, Honda has bee ...
established the world's first fuel cell vehicle dealer network in 2008, and at the time was the only company able to lease hydrogen fuel cell vehicles to private customers. The Honda FCX Clarity was introduced in 2008 for leasing by customers in Japan and
Southern California Southern California (commonly shortened to SoCal) is a geographic and Cultural area, cultural List of regions of California, region that generally comprises the southern portion of the U.S. state of California. Its densely populated coastal reg ...
and discontinued by 2015. From 2008 to 2014, Honda leased a total of 45 FCX units in the US. Over 20 other FCEV prototypes and demonstration cars were released in that time period,"Hydrogen and Fuel Cell Vehicles Worldwide"
TÜV SÜD Industrie Service GmbH, accessed on August 2, 2011
including the GM HydroGen4, and
Mercedes-Benz F-Cell The F-Cell is a fuel cell vehicle, hydrogen fuel cell electric vehicle developed by Daimler AG. Two different versions are known - the previous version was based on the Mercedes-Benz A-Class#W168, Mercedes-Benz A-Class, and the new model is based ...
. The Hyundai ix35 FCEV Fuel Cell vehicle was available for lease from 2014 to 2018, when 54 units were leased. In 2018, Hyundai introduced the Nexo.Panait, Mircea
"2019 Hyundai Nexo Fuel Cell Vehicle Features 370 Miles of Range"
AutoEvolution, January 9, 2018
In 2024, Hyundai recalled all 1600 Nexo vehicles sold in the US to that time due to a risk of fuel leaks and fire from a faulty "pressure relief device". Sales of the Toyota Mirai to customers began in Japan in December 2014. Pricing started at (~) before taxes and a government incentive of (~). Former European Parliament President Pat Cox estimated that Toyota initially would lose about $100,000 on each Mirai sold.Ayre, James
"Toyota To Lose $100,000 On Every Hydrogen FCV Sold?"
CleanTechnica.com, November 19, 2014; and Blanco, Sebastian
"Bibendum 2014: Former EU President says Toyota could lose 100,000 euros per hydrogen FCV sedan"
GreenAutoblog.com, November 12, 2014
, global sales totaled 5,300 Mirais. The top selling markets were the U.S. with 2,900 units, Japan with 2,100 and Europe with 200. In 2015, Toyota announced that it would offer all 5,680 patents related to hydrogen fuel cell vehicles and hydrogen fuel cell charging station technology, which it has been researching for over 20 years, to its competitors free of charge in order to stimulate the market for hydrogen-powered vehicles. The Honda Clarity Fuel Cell was produced from 2016 to 2021. The 2017 Clarity had the highest combined and city fuel economy ratings among all hydrogen fuel cell cars rated by the EPA that year, with a combined city/highway rating of 67 miles per gallon gasoline equivalent (MPGe), and 68 MPGe in city driving. In 2019, Katsushi Inoue, the president of Honda Europe, stated, "Our focus is on hybrid and electric vehicles now. Maybe hydrogen fuel cell cars will come, but that's a technology for the next era."Allen, James
"Honda: Now Is The Right Time to Embrace Electric Cars"
''
The Sunday Times ''The Sunday Times'' is a British Sunday newspaper whose circulation makes it the largest in Britain's quality press market category. It was founded in 1821 as ''The New Observer''. It is published by Times Newspapers Ltd, a subsidiary of N ...
'', November 4, 2019
By 2017, Daimler phased out its FCEV development, citing declining battery costs and increasing range of EVs, and most of the automobile companies developing hydrogen cars had switched their focus to battery electric vehicles. By 2020, only three car makers were still manufacturing, or had active manufacturing programs for hydrogen cars.Morris, Charles
"Why Are 3 Automakers Still Hyping Hydrogen Fuel Cell Vehicles?"
CleanTechnica, October 14, 2021
In 2023, 3,143 hydrogen cars were sold in the US compared with 380,000 BEVs. The Clarity was later discontinued, but the Honda CR-V e:FCEV became available, for lease only, in very limited quantities in 2024. In 2024 (through November), Toyota's worldwide sales fell to 1,702 hydrogen fuel cell vehicles. A significant number of the public hydrogen fuel stations in California are not able to dispense hydrogen. In 2024, Mirai owners filed a
class action A class action is a form of lawsuit. Class Action may also refer to: * ''Class Action'' (film), 1991, starring Gene Hackman and Mary Elizabeth Mastrantonio * Class Action (band), a garage house band * "Class Action" (''Teenage Robot''), a 2002 e ...
lawsuit in California over the lack of availability of hydrogen for fuel cell electric cars, alleging, among other things, fraudulent concealment and misrepresentation as well as violations of California’s false advertising law and breaches of implied warranty.


Fuel economy

The following table compares EPA's fuel economy expressed in miles per gallon gasoline equivalent (MPGe) for the two models of hydrogen fuel cell vehicles rated by the EPA , and available in California. ''One kg of hydrogen is roughly equivalent to one U.S. gallon of gasoline.''


Fuel cells powered by an ethanol reformer

In June 2016,
Nissan is a Japanese multinational Automotive industry, automobile manufacturer headquartered in Yokohama, Kanagawa, Japan. The company sells its vehicles under the ''Nissan'' and ''Infiniti'' brands, and formerly the ''Datsun'' brand, with in-house ...
announced plans to develop fuel cell vehicles powered by
ethanol Ethanol (also called ethyl alcohol, grain alcohol, drinking alcohol, or simply alcohol) is an organic compound with the chemical formula . It is an Alcohol (chemistry), alcohol, with its formula also written as , or EtOH, where Et is the ps ...
rather than
hydrogen Hydrogen is a chemical element; it has chemical symbol, symbol H and atomic number 1. It is the lightest and abundance of the chemical elements, most abundant chemical element in the universe, constituting about 75% of all baryon, normal matter ...
. Nissan claims this technical approach would be cheaper, and that it would be easier to deploy the fueling infrastructure than a hydrogen infrastructure. The vehicle would include a tank holding a blend of water and ethanol, which is fed into an onboard reformer that splits it into hydrogen and carbon dioxide. The hydrogen is then fed into a
solid oxide fuel cell A solid oxide fuel cell (or SOFC) is an Electrochemistry, electrochemical conversion device that produces electricity directly from oxidizing a fuel. Fuel cells are characterized by their electrolyte material; the SOFC has a solid oxide or cera ...
. According to Nissan, the liquid fuel could be an ethanol-water blend at a 55:45 ratio.


Buses

, 5,648 hydrogen fuel cell buses were in use around the world, with 93.7% of them in
China China, officially the People's Republic of China (PRC), is a country in East Asia. With population of China, a population exceeding 1.4 billion, it is the list of countries by population (United Nations), second-most populous country after ...
. From the late 1980s, concern regarding
diesel emissions Diesel exhaust is the exhaust gas produced by a diesel engine, plus any contained particulates. Its composition may vary with the fuel type, rate of consumption or speed of engine operation (e.g., idling or at speed or under load), and whether t ...
from buses led to experimentation with
fuel cell A fuel cell is an electrochemical cell that converts the chemical energy of a fuel (often hydrogen fuel, hydrogen) and an oxidizing agent (often oxygen) into electricity through a pair of redox reactions. Fuel cells are different from most bat ...
s to power them. After initial experiments with
phosphoric acid fuel cell Phosphoric acid fuel cells (PAFC) are a type of fuel cell that uses liquid phosphoric acid as an electrolyte. They were the first fuel cells to be commercialized. Developed in the mid-1960s and field-tested since the 1970s, they have improved sign ...
s, hydrogen-powered fuel-cell buses were tested in cities in the late 1990s. In the 2000s, buses entered trial service in cities around the world; the
European Union The European Union (EU) is a supranational union, supranational political union, political and economic union of Member state of the European Union, member states that are Geography of the European Union, located primarily in Europe. The u ...
supported the research project Clean Urban Transport for Europe. By the 2010s, commercial introduction of hydrogen fuel cell buses was underway around the world. However, many transit operators were purchasing
battery electric bus A battery electric bus is an electric bus that is driven by an electric motor and obtains energy from on-board batteries. Many trolleybuses use batteries as an auxiliary or emergency power source. Battery electric buses offer the potential for z ...
es instead, as these were cheaper to operate and purchase. However, battery electric buses lacked range compared to diesel buses, take time to charge (often overnight, compared with hydrogen fuel cell buses, which can be refilled quickly) and have reduced energy storage in cold weather. Some companies have proposed using the fuel cell as a
range extender A range extender is a fuel-based auxiliary power unit (APU) that extends the range of a battery electric vehicle by driving an electric generator that charges the vehicle's battery. This arrangement is known as a series hybrid drivetrain. The ...
, combining it with a larger battery or a
supercapacitor alt=Supercapacitor, upright=1.5, Schematic illustration of a supercapacitor upright=1.5, A diagram that shows a hierarchical classification of supercapacitors and capacitors of related types A supercapacitor (SC), also called an ultracapacitor, ...
. Hydrogen fuel cell buses have historically been significantly more expensive to purchase and operate than diesel, hybrid or electric buses. In recent years, costs have been reduced to levels comparable with diesel buses. A variety of bus manufacturers are currently producing hydrogen fuel cell buses. Bus manufacturers usually work with a provider of hydrogen fuel cells to power the bus, such as Ballard Power Systems or
Toyota is a Japanese Multinational corporation, multinational Automotive industry, automotive manufacturer headquartered in Toyota City, Aichi, Japan. It was founded by Kiichiro Toyoda and incorporated on August 28, 1937. Toyota is the List of manuf ...
.


Forklifts

A fuel cell forklift (also called a fuel cell lift truck or a fuel cell forklift) is a fuel cell-powered industrial
forklift truck A forklift (also called industrial truck, lift truck, jitney, hi-lo, fork truck, fork hoist, and forklift truck) is a powered industrial truck used to lift and move materials over short distances. The forklift was developed in the early 20th c ...
used to lift and transport materials. Most fuel cells used in forklifts are powered by PEM fuel cells. In 2013, there were over 4,000 fuel cell forklifts used in
material handling Material handling involves short-distance movement within the confines of a building or between a building and a transportation vehicle. It uses a wide range of manual, semi-automated, and automated equipment and includes consideration of the pro ...
in the US of which 500 received funding from DOE (2012). As of 2024, approximately 50,000 hydrogen forklifts are in operation worldwide (the bulk of which are in the U.S.), as compared with 1.2 million battery electric forklifts that were purchased in 2021. PEM fuel-cell-powered forklifts provide significant benefits over petroleum powered forklifts as they produce no local emissions. Fuel-cell forklifts can work for a full 8-hour shift on a single tank of hydrogen, can be refueled in 3 minutes and have a lifetime of 8–10 years. Fuel cell-powered forklifts are often used in refrigerated warehouses as their performance is not degraded by lower temperatures. In design the FC units are often made as drop-in replacements.


Motorcycles and bicycles

In 2005, the British firm Intelligent Energy produced the first working hydrogen run motorcycle called the ENV (Emission Neutral Vehicle). It holds enough fuel to run for four hours, and to travel in an urban area, at a top speed of . There are other examples of bikes and bicycles with a hydrogen fuel cell engine. The Suzuki Burgman received "whole vehicle type" approval in the EU. The PHB was a hydrogen bicycle with an electric motor. It debuted in
Shanghai Shanghai, Shanghainese: , Standard Chinese pronunciation: is a direct-administered municipality and the most populous urban area in China. The city is located on the Chinese shoreline on the southern estuary of the Yangtze River, with the ...
in 2008, but it was discontinued due to lack of hydrogen fuel services. Its predecessor was a hydrogen bicycle called Palcan, based in
Vancouver Vancouver is a major city in Western Canada, located in the Lower Mainland region of British Columbia. As the List of cities in British Columbia, most populous city in the province, the 2021 Canadian census recorded 662,248 people in the cit ...
, Canada.


Airplanes

Boeing The Boeing Company, or simply Boeing (), is an American multinational corporation that designs, manufactures, and sells airplanes, rotorcraft, rockets, satellites, and missiles worldwide. The company also provides leasing and product support s ...
researchers and industry partners throughout Europe conducted experimental flight tests in February 2008 of a crewed
airplane An airplane (American English), or aeroplane (Commonwealth English), informally plane, is a fixed-wing aircraft that is propelled forward by thrust from a jet engine, Propeller (aircraft), propeller, or rocket engine. Airplanes come in a vari ...
powered only by a fuel cell and lightweight batteries. The Fuel Cell Demonstrator Airplane, as it was called, used a Proton-Exchange Membrane (PEM) fuel cell/
lithium-ion battery A lithium-ion or Li-ion battery is a type of rechargeable battery that uses the reversible intercalation of Li+ ions into electronically conducting solids to store energy. Li-ion batteries are characterized by higher specific energy, energ ...
hybrid system to power an electric motor, which was coupled to a conventional propeller. In 2003, the world's first propeller driven airplane to be powered entirely by a fuel cell was flown. The fuel cell was a unique FlatStack stack design which allowed the fuel cell to be integrated with the aerodynamic surfaces of the plane. There have been several fuel cell powered
unmanned aerial vehicle An unmanned aerial vehicle (UAV) or unmanned aircraft system (UAS), commonly known as a drone, is an aircraft with no human pilot, crew, or passengers onboard, but rather is controlled remotely or is autonomous.De Gruyter Handbook of Dron ...
s (UAV). A
Horizon The horizon is the apparent curve that separates the surface of a celestial body from its sky when viewed from the perspective of an observer on or near the surface of the relevant body. This curve divides all viewing directions based on whethe ...
fuel cell UAV set the record distance flown by a small UAV in 2007. The military is especially interested in this application because of the low noise, low thermal signature and ability to attain high altitude. In 2009, the Naval Research Laboratory's (NRL's) Ion Tiger utilized a hydrogen-powered fuel cell and flew for 23 hours and 17 minutes. Boeing is completing tests on the Phantom Eye, a high-altitude, long endurance (HALE) to be used to conduct research and surveillance flying at for up to four days at a time."Hydrogen-powered unmanned aircraft completes set of tests"
.www.theengineer.co.uk. June 20, 2011. Accessed August 2, 2011.
Fuel cells are also being used to provide auxiliary power for aircraft, replacing fossil fuel generators that were previously used to start the engines and power on board electrical needs. Fuel cells can help airplanes reduce CO2 and other pollutant emissions and noise.


Boats

The world's first Fuel Cell Boat HYDRA used an AFC system with 6.5 kW net output. For each liter of fuel consumed, the average outboard motor produces 140 times less the hydrocarbons produced by the average modern car. Fuel cell engines have higher energy efficiencies than combustion engines, and therefore offer better range and significantly reduced emissions. Amsterdam introduced its first fuel cell powered boat in 2011 that ferries people around the city's canals.


Submarines

The first submersible application of fuel cells is the German Type 212 submarine. Each Type 212 contains nine PEM fuel cells, spread throughout the ship, providing between 30 kW and 50 kW each of electrical power. This allows the Type 212 to remain submerged longer and makes them more difficult to detect. Fuel cell powered submarines are also easier to design, manufacture, and maintain than nuclear-powered submarines.


Trains

In March 2015, China South Rail Corporation (CSR) demonstrated the world's first hydrogen fuel cell-powered tramcar at an assembly facility in Qingdao. 83 miles of tracks for the new vehicle were built in seven Chinese cities. China had plans to spend 200 billion yuan ($32 billion) over the next five years to increase tram tracks to more than 1,200 miles. In 2016,
Alstom Alstom SA () is a French multinational rolling stock manufacturer which operates worldwide in rail transport markets. It is active in the fields of passenger transportation, signaling, and locomotives, producing high-speed, suburban, regional ...
debuted the Coradia iLint, a regional train powered by hydrogen fuel cells. It was designed to reach and travel on a full tank of hydrogen. The train entered service in Germany in 2018 and is expected to be tested in the Netherlands beginning in 2019. Swiss manufacturer
Stadler Rail Stadler Rail AG is a Swiss manufacturer of railway rolling stock, with an original emphasis on regional train multiple units and trams, but moving also into Rapid transit, mass rapid transit, High-speed rail, high speed, Inter-city rail, interci ...
signed a contract in California to deliver a hydrogen fuel cell train in the US, the FLIRT H2 train, in 2024 as part of the
Arrow An arrow is a fin-stabilized projectile launched by a bow. A typical arrow usually consists of a long, stiff, straight shaft with a weighty (and usually sharp and pointed) arrowhead attached to the front end, multiple fin-like stabilizers c ...
commuter rail Commuter rail or suburban rail is a Passenger train, passenger rail service that primarily operates within a metropolitan area, connecting Commuting, commuters to a Central business district, central city from adjacent suburbs or commuter town ...
service.


Trucks

For transport applications such as long-haul trucks, fuel cells are a potential solution for zero emission transport. A 2022 study in ''Energies'' magazine cites relatively fast refueling times compared with electric truck charging times and the current limitations of the energy density of batteries, but they note that "operating constraints" include the "high amount of CO2 emissions aused byhydrogen production", the lack of storage and refueling infrastructure, H2 leakage and safety challenges, efficiency "losses in compression, storage and dispensing", . In 2020, Hyundai started to manufacture hydrogen powered 34-ton cargo trucks under the model name XCIENT, making an initial shipment of 10 of the vehicles to Switzerland. They are able to travel on a full tank and take 8 to 20 minutes to fill up. In 2022, Total Transportation Services (TTSI), Toyota Logistics Services (TLS), UPS, and Southern Counties Express (SCE) operated a 12-month "Shore-to-Store (S2S) project" running hydrogen fuel cell trucks on trips from Los Angeles area ports. The Kenworth T680 hydrogen prototype used in Los Angeles and Long Beach was unveiled in 2018 and also tested in the Seattle area.


Hydrogen infrastructure

Eberle and Rittmar von Helmolt stated in 2010 that challenges remain before fuel cell cars can become competitive with other technologies and cite the lack of an extensive hydrogen infrastructure in the U.S.:Eberle, Ulrich and Rittmar von Helmolt
"Sustainable transportation based on electric vehicle concepts: a brief overview"
Energy & Environmental Science,
Royal Society of Chemistry The Royal Society of Chemistry (RSC) is a learned society and professional association in the United Kingdom with the goal of "advancing the chemistry, chemical sciences". It was formed in 1980 from the amalgamation of the Chemical Society, the ...
, May 14, 2010, accessed August 2, 2011
, there were 43 publicly accessible hydrogen refueling stations in the US, 41 of which were located in California.Alternative Fueling Station Counts by State
''Alternative Fuels Data Center'', accessed July 2, 2020
In 2013, Governor
Jerry Brown Edmund Gerald Brown Jr. (born April 7, 1938) is an American lawyer, author, and politician who served as the 34th and 39th governor of California from 1975 to 1983 and 2011 to 2019. A member of the Democratic Party (United States), Democratic P ...
signed AB 8, a bill to fund $20 million a year for 10 years to build up to 100 stations.Xiong, Ben
"Governor Brown Signs AB 8"
, California Fuel Cell Partnership, September 30, 2013
In 2014, the California Energy Commission funded $46.6 million to build 28 stations. Japan got its first commercial hydrogen fueling station in 2014. By March 2016, Japan had 80 hydrogen fueling stations, and the Japanese government aims to double this number to 160 by 2020. In May 2017, there were 91 hydrogen fueling stations in Japan.Voelcker, John
"Energy use for hydrogen fuel-cell vehicles: higher than electrics, even hybrids (analysis)"
''Green Car Reports'', May 4, 2017
Germany had 18 public hydrogen fueling stations in July 2015. The German government hoped to increase this number to 50 by end of 2016, but only 30 were open in June 2017.


Codes and standards

Under United Nations global technical regulations for wheeled vehicles, specifically regarding hydrogen usage, there are international standards which define aspects of engineering and overall integrity, performance, safety, part lifecycle, and various other categories. One notable area of these regulations is regarding the compressed hydrogen storage systems that typically reach the end of qualified service life at 15 or fewer years in use.


US programs

In 2003, US President George Bush proposed the Hydrogen Fuel Initiative (HFI). The HFI aimed to further develop hydrogen fuel cells and infrastructure technologies to accelerate the commercial introduction of fuel cell vehicles. By 2008, the U.S. had contributed 1 billion dollars to this project. In 2009,
Steven Chu Steven ChuUS Secretary of Energy The United States secretary of energy is the head of the United States Department of Energy, a member of the Cabinet of the United States and fifteenth in the presidential line of succession. The position was created on October 1, 1977, when Pr ...
, asserted that hydrogen vehicles "will not be practical over the next 10 to 20 years".Bullis, Kevin
"Q & A: Steven Chu"
''Technology Review'', May 14, 2009
In 2012, however, Chu stated that he saw fuel cell cars as more economically feasible as natural gas prices had fallen and hydrogen reforming technologies had improved. In June 2013, the California Energy Commission granted $18.7M for hydrogen fueling stations. In 2013, Governor Brown signed AB 8, a bill to fund $20 million a year for 10 years for up to 100 stations. In 2013, the US DOE announced up to $4 million planned for "continued development of advanced hydrogen storage systems". On May 13, 2013, the Energy Department launched H2USA, which is focused on advancing hydrogen infrastructure in the US.


Cost

By 2010, advancements in fuel cell technology had reduced the size, weight and cost of fuel cell electric vehicles.Garbak, John
"VIII.0 Technology Validation Sub-Program Overview"
. DOE Fuel Cell Technologies Program, FY 2010 Annual Progress Report, accessed August 2, 2011
In 2010, the
U.S. Department of Energy The United States Department of Energy (DOE) is an executive department of the U.S. federal government that oversees U.S. national energy policy and energy production, the research and development of nuclear power, the military's nuclear we ...
(DOE) estimated that the cost of automobile fuel cells had fallen 80% since 2002 and that such fuel cells could potentially be manufactured for $51/kW, assuming high-volume manufacturing cost savings."Accomplishments and Progress"
. Fuel Cell Technology Program, U.S. Dept. of Energy, June 24, 2011
Fuel cell electric vehicles have been produced with "a driving range of more than 250 miles between refueling". They can be refueled in less than 5 minutes. Deployed fuel cell buses have a 40% higher fuel economy than diesel buses. EERE's Fuel Cell Technologies Program claims that, as of 2011, fuel cells achieved a 42 to 53% fuel cell electric vehicle efficiency at full power, and a durability of over 75,000 miles with less than 10% voltage degradation, double that achieved in 2006. In 2012, Lux Research, Inc. issued a report that concluded that "Capital cost ... will limit adoption to a mere 5.9 GW" by 2030, providing "a nearly insurmountable barrier to adoption, except in niche applications". Lux's analysis concluded that by 2030, PEM stationary fuel cell applications will reach $1 billion, while the vehicle market, including fuel cell forklifts, will reach a total of $2 billion.Brian Warshay, Brian
"The Great Compression: the Future of the Hydrogen Economy"
Lux Research, Inc. January 2012
As of September 2023, hydrogen cost $36 per kilogram at public charging stations in California, 14 times as much per mile for a Mirai as compared with a Tesla Model 3. The average price in Germany in 2023 is 12.5 euro per kg.


Environmental impact

The environmental impact of fuel cell vehicles depends on the primary energy with which the hydrogen was produced. Fuel cell vehicles are only environmentally benign when the hydrogen was produced with
renewable energy Renewable energy (also called green energy) is energy made from renewable resource, renewable natural resources that are replenished on a human lifetime, human timescale. The most widely used renewable energy types are solar energy, wind pow ...
. If this is the case fuel cell cars may be cleaner and more efficient than fossil fuel cars. However, they are not as efficient as
battery electric vehicle A battery electric vehicle (BEV), pure electric vehicle, only-electric vehicle, fully electric vehicle or all-electric vehicle is a type of electric vehicle (EV) that uses electrical energy exclusively from an electric vehicle battery, on-boa ...
s which consume much less energy. Usually a fuel cell car consumes 2.4 times more energy than a battery electric car, because electrolysis and storage of hydrogen is much less efficient than using electricity to directly load a battery. In addition, a 2023 study by the Centre for International Climate and Environmental Research (CICERO) estimated that leaked hydrogen has a global warming effect 11.6 times stronger than CO₂. As of 2009, motor vehicles used most of the petroleum consumed in the U.S. and produced over 60% of the carbon monoxide emissions and about 20% of greenhouse gas emissions in the United States, however production of hydrogen for hydrocracking used in gasoline production, chief amongst its industrial uses, was responsible for approximately 10% of fleet wide greenhouse gas emissions. A vehicle fueled with pure hydrogen emits few pollutants at the tailpipe, producing mainly water and heat, along with trace amounts of NOx, SOx, NO2, SO2, CO, hydrocarbons and particulates; the production of the hydrogen generally creates pollutants, except for the small amount that is made using only renewable energy. In 2006, Ulf Bossel stated that the large amount of energy required to isolate hydrogen from natural compounds (water, natural gas, biomass), package the light gas by compression or liquefaction, transfer the energy carrier to the user, plus the energy lost when it is converted to useful electricity with fuel cells, leaves around 25% for practical use." Richard Gilbert, co-author of ''Transport Revolutions: Moving People and Freight without Oil'' (2010), comments similarly, that producing hydrogen gas ends up using some of the energy it creates. Then, energy is taken up by converting the hydrogen back into electricity within fuel cells. This means that only a quarter of the initially available energy reaches the electric motor' ... Such losses in conversion don't stack up well against, for instance, recharging an electric vehicle (EV) like the
Nissan Leaf The is a battery-electric car manufactured by Nissan, produced since 2010. It was offered exclusively as a 5-door hatchback until 2025, which since then has become a crossover SUV model. The term "LEAF" serves as a backronym to ''leading envir ...
or Chevy Volt from a wall socket". A 2010 well-to-wheels analysis of hydrogen fuel cell vehicles report from Argonne National Laboratory states that renewable H2 pathways offer much larger green house gas benefits. This result has recently been confirmed. In 2010, a US DOE well-to-wheels publication assumed that the efficiency of the single step of compressing hydrogen to at the refueling station is 94%. A 2016 study in the November issue of the journal ''
Energy Energy () is the physical quantity, quantitative physical property, property that is transferred to a physical body, body or to a physical system, recognizable in the performance of Work (thermodynamics), work and in the form of heat and l ...
'' by scientists at
Stanford University Leland Stanford Junior University, commonly referred to as Stanford University, is a Private university, private research university in Stanford, California, United States. It was founded in 1885 by railroad magnate Leland Stanford (the eighth ...
and the
Technical University of Munich The Technical University of Munich (TUM or TU Munich; ) is a public research university in Munich, Bavaria, Germany. It specializes in engineering, technology, medicine, and applied and natural sciences. Established in 1868 by King Ludwig II ...
concluded that, even assuming local hydrogen production, "investing in all-electric battery vehicles is a more economical choice for reducing carbon dioxide emissions, primarily due to their lower cost and significantly higher energy efficiency.""Battery electric cars are a better choice for emissions reduction"
PVBuzz.com, November 15, 2016


Criticism of fuel cell cars

In 2008, professor Jeremy P. Meyers, in the Electrochemical Society journal ''Interface'' wrote that fuel cells "are not as efficient as batteries, due primarily to the inefficiency of the oxygen reduction reaction. ... ey make the most sense for operation disconnected from the grid, or when fuel can be provided continuously. For applications that require frequent and relatively rapid start-ups ... where zero emissions are a requirement, as in enclosed spaces such as warehouses."Meyers, Jeremy P
"Getting Back Into Gear: Fuel Cell Development After the Hype"
The Electrochemical Society ''Interface'', Winter 2008, pp. 36–39, accessed August 7, 2011
Also in 2008, ''
Wired News ''Wired'' is a bi-monthly American magazine that focuses on how emerging technologies affect culture, the economy, and politics. It is published in both print and online editions by Condé Nast. The magazine has been in publication since its l ...
'' reported that "experts say it will be 40 years or more before hydrogen has any meaningful impact on gasoline consumption or global warming, and we can't afford to wait that long. In the meantime, fuel cells are diverting resources from more immediate solutions." In 2008,
Robert Zubrin Robert Zubrin (; born April 9, 1952) is an American aerospace engineer, author, and advocate for human exploration of Mars. He is also an advocate for U.S. space superiority, writing that "in the 21st century, victory on land, sea or in the air ...
, the author of '' Energy Victory'', said: "Hydrogen is 'just about the worst possible vehicle fuel.Wrigglesworth, Phil
"The car of the perpetual future"'
September 4, 2008, retrieved on September 15, 2008
If hydrogen could be produced using renewable energy, "it would surely be easier simply to use this energy to charge the batteries of all-electric or
plug-in hybrid A plug-in hybrid electric vehicle (PHEV) or simply plug-in hybrid is a type of hybrid electric vehicle equipped with a rechargeable battery pack that can be directly replenished via a charging cable plugged into an external electric power so ...
vehicles." The ''Los Angeles Times'' wrote in 2009, "Any way you look at it, hydrogen is a lousy way to move cars." ''
The Washington Post ''The Washington Post'', locally known as ''The'' ''Post'' and, informally, ''WaPo'' or ''WP'', is an American daily newspaper published in Washington, D.C., the national capital. It is the most widely circulated newspaper in the Washington m ...
'' asked in November 2009, " y would you want to store energy in the form of hydrogen and then use that hydrogen to produce electricity for a motor, when electrical energy is already waiting to be sucked out of sockets all over America and stored in auto batteries...?" ''
The Motley Fool The Motley Fool is a private financial and investing advice company based in Alexandria, Virginia. It was founded in July 1993 by co-chairmen and brothers David Gardner and Tom Gardner, and Todd Etter and Erik Rydholm. The company employs over 3 ...
'' stated in 2013 that "there are still cost-prohibitive obstacles or hydrogen carsrelating to transportation, storage, and, most importantly, production." Volkswagen's Rudolf Krebs said in 2013 that "no matter how excellent you make the cars themselves, the laws of physics hinder their overall efficiency. The most efficient way to convert energy to mobility is electricity." He elaborated: "Hydrogen mobility only makes sense if you use green energy", but ... you need to convert it first into hydrogen "with low efficiencies" where "you lose about 40 percent of the initial energy". You then must compress the hydrogen and store it under high pressure in tanks, which uses more energy. "And then you have to convert the hydrogen back to electricity in a fuel cell with another efficiency loss". Krebs continued: "in the end, from your original 100 percent of electric energy, you end up with 30 to 40 percent." In 2014, electric automotive and energy futurist Julian Cox wrote that producing hydrogen from methane "is significantly more carbon intensive per unit of energy than coal. Mistaking fossil hydrogen from the hydraulic fracturing of shales for an environmentally sustainable energy pathway threatens to encourage energy policies that will dilute and potentially derail global efforts to head-off climate change due to the risk of diverting investment and focus from vehicle technologies that are economically compatible with renewable energy."Cox, Julian
"Time To Come Clean About Hydrogen Fuel Cell Vehicles"
CleanTechnica.com, June 4, 2014
In 2014, former Dept. of Energy official Joseph Romm concluded that renewable energy cannot economically be used to make hydrogen for an FCV fleet "either now or in the future." GreenTech Media's analyst reached similar conclusions in 2014. In 2015, ''Clean Technica'' listed some of the disadvantages of hydrogen fuel cell vehicles. A 2017 analysis published in ''Green Car Reports'' found that the best hydrogen fuel cell vehicles consume "more than three times more electricity per mile than an electric vehicle ... generate more greenhouse-gas emissions than other powertrain technologies ... nd havevery high fuel costs. ... Considering all the obstacles and requirements for new infrastructure (estimated to cost as much as $400 billion), fuel-cell vehicles seem likely to be a niche technology at best, with little impact on U.S. oil consumption. In 2017, Michael Barnard, writing in ''
Forbes ''Forbes'' () is an American business magazine founded by B. C. Forbes in 1917. It has been owned by the Hong Kong–based investment group Integrated Whale Media Investments since 2014. Its chairman and editor-in-chief is Steve Forbes. The co ...
'', listed the continuing disadvantages of hydrogen fuel cell cars and concluded that "by about 2008, it was very clear that hydrogen was and would be inferior to battery technology as a storage of energy for vehicles. 2025 the last hold outs should likely be retiring their fuel cell dreams.” A 2019 video by ''Real Engineering'' noted that using hydrogen as a fuel for cars does not help to reduce carbon emissions from transportation. The 95% of hydrogen still produced from fossil fuels releases carbon dioxide, and producing hydrogen from water is an energy-consuming process. Storing hydrogen requires more energy either to cool it down to the liquid state or to put it into tanks under high pressure, and delivering the hydrogen to fueling stations requires more energy and may release more carbon. The hydrogen needed to move a FCV a kilometer costs approximately eight times as much as the electricity needed to move a BEV the same distance. Also in 2019, Katsushi Inoue, the president of Honda Europe, stated, "Our focus is on hybrid and electric vehicles now. Maybe hydrogen fuel cell cars will come, but that's a technology for the next era." Assessments since 2020 have concluded that hydrogen vehicles are still only 38% efficient, while battery EVs from 80% to 95% efficient. A 2021 assessment by
CleanTechnica ''CleanTechnica'' is a US-based online audio and video media company, that operates a website under the same name, dedicated to aggregating news in clean technology, sustainable energy, and Electric vehicle, electric vehicles, with a focus on Tes ...
concluded that while hydrogen cars are far less efficient than electric cars, the vast majority of hydrogen being produced is polluting grey hydrogen, and delivering hydrogen would require building a vast and expensive new infrastructure, the remaining two "advantages of fuel cell vehicles – longer range and fast fueling times – are rapidly being eroded by improving battery and charging technology." A 2022 study in '' Nature Electronics'' agreed.


Innovation

Fuel cell
patent A patent is a type of intellectual property that gives its owner the legal right to exclude others from making, using, or selling an invention for a limited period of time in exchange for publishing an sufficiency of disclosure, enabling discl ...
fillings in the area of hydrogen fuel cells increased in the 1960s, partly due to
NASA The National Aeronautics and Space Administration (NASA ) is an independent agencies of the United States government, independent agency of the federal government of the United States, US federal government responsible for the United States ...
s space program; another increase in the 80s was driven by research for automobiles. This was followed by a surge in filings from 2000 to 2005 by inventors in Japan, US and South Korea. Since then, China has dominated patent fillings in the field, with a smaller number in Japan, Germany, South Korea and the US. Between 2016 and 2020, annual filings, particularly for transportation applications, increased by a further 23%. Almost 80% of the patents in the area of fuel cells for transportation were filed by car companies. Academia is collaborating actively with the industry. Although filings related to road vehicles such as cars and trucks dominate, inventions in other areas like shipping, aviation, rail and other special vehicles is increasing.
Airbus Airbus SE ( ; ; ; ) is a Pan-European aerospace corporation. The company's primary business is the design and manufacturing of commercial aircraft but it also has separate Airbus Defence and Space, defence and space and Airbus Helicopters, he ...
, a major aircraft manufacturer, has increased its patenting activity in the area since 2019. The number of fuel cell patents for shipping applications is comparable in size to the one for aviation and similarly slow in growth. A 2022
World Intellectual Property Organization The World Intellectual Property Organization (WIPO; (OMPI)) is one of the 15 specialized agencies of the United Nations (UN). Pursuant to the 1967 Convention Establishing the World Intellectual Property Organization, WIPO was created to pr ...
report argues that because heavy-duty vehicles, such as construction vehicles, forklifts, and airport tugs require a higher payload, the high energy density of hydrogen can make fuel cells a more advantageous solution than battery applications.


See also

*
Hydrogen vehicle A hydrogen vehicle is a vehicle that uses hydrogen to move. Hydrogen vehicles include some road vehicles, rail vehicles, space rockets, forklifts, ships and aircraft. Motive power is generated by converting the chemical energy of hydrogen to me ...
*
Glossary of fuel cell terms The Glossary of fuel cell terms lists the definitions of many terms used within the fuel cell industry. The terms in this fuel cell glossary may be used by fuel cell industry associations, in education material and fuel cell codes and standards to ...
* Proton-exchange membrane fuel cell *
Reformed methanol fuel cell Reformed Methanol Fuel Cell (RMFC) or Indirect Methanol Fuel Cell (IMFC) systems are a subcategory of proton-exchange fuel cells where, the fuel, methanol (CH3OH), is reformed, before being fed into the fuel cell. RMFC systems offer advantag ...
* Fuel cell auxiliary power unit * Fuel Cell and Hydrogen Energy Association * Hydrogen fuel enhancement * Water-fuelled car


Notes


External links

*Heetebrij, Jan
"A vision on a sustainable electric society supported by Electric Vehicles"
Olino Renewable Energy, June 5, 2009
Ulrich Hottelet: State funding for hybrid dreams
The Asia Pacific Times, October 2009
Fuel cell market size
per Prescient & Strategic Market Research 2021 {{Authority control