Frozen Dough
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The frozen dough is
dough Dough is a malleable, sometimes elastic paste made from flour (which itself is made from grains or from leguminous or chestnut crops). Dough is typically made by mixing flour with a small amount of water or other liquid and sometimes includes ...
that have been frozen in order to decouple the dough preparation and
baking Baking is a method of preparing food that uses dry heat, typically in an oven, but it can also be done in hot ashes, or on hot Baking stone, stones. Bread is the most commonly baked item, but many other types of food can also be baked. Heat is ...
processes of breadmaking (without freezing, the dough must be used quickly once prepared). The frozen dough is used for home baking and by small bakeries, especially the supermarket deli ones, due to the simplicity of baking using the pre-made dough, especially for more complicated products ( Danish pastries, croissants). The storage time for frozen dough is limited, although it is constantly increasing due to the improvements in manufacturing. As of 2013, the 16 weeks storage time was typical ( lean doughs deteriorate quicker).


History

The commercial manufacturing of frozen dough started in 1945, but the initial attempts to freeze the dough resulted in subpar performance (lower bake expansion due to reduced ability to generate the leavening gas and irregular crumb structure). Improvements to ingredients as well as freezing, thawing and proofing techniques reduced the two primary causes of the deterioration: the damage to cell membranes of the leavening microorganisms and the collapse of the
carbon dioxide Carbon dioxide is a chemical compound with the chemical formula . It is made up of molecules that each have one carbon atom covalent bond, covalently double bonded to two oxygen atoms. It is found in a gas state at room temperature and at norma ...
() bubbles inside the dough due to the higher
solubility In chemistry, solubility is the ability of a chemical substance, substance, the solute, to form a solution (chemistry), solution with another substance, the solvent. Insolubility is the opposite property, the inability of the solute to form su ...
of this gas at low temperatures.


Manufacturing

To preserve the yeast during freezing, yeast manufacturers produce special cold-resistant strains. The process typically avoids the use of dehydrated yeast ("active dry" and "instant") in favor of cream or crumble preparations to protect the cell membrane health. The flash freeze is performed quickly after forming of dough to reduce the size of the bubbles. Storage at constant temperatures in the range of -18 to -23 avoids damage that can be caused by thaw-refreeze cycles. The formulation of the frozen dough often includes strengtheners like SSL (
sodium stearoyl lactylate Sodium stearoyl-2-lactylate (sodium stearoyl lactylate or SSL) is a versatile, Regulation of food and dietary supplements by the U.S. Food and Drug Administration#Food additives, FDA approved food additive used to improve the mix tolerance and vol ...
) and DATEM. The autolysis of yeast that dies off while in storage releases glutathione, so oxidants, like potassium bromate, and
ascorbic acid Ascorbic acid is an organic compound with formula , originally called hexuronic acid. It is a white solid, but impure samples can appear yellowish. It dissolves freely in water to give mildly acidic solutions. It is a mild reducing agent. Asco ...
are added in significant amounts (30-50 and 100 ppm respectively in the USA). Many countries do not permit the use of potassium bromate, leaving
lipoxygenase Lipoxygenases () (LOX) are a family of (non- heme) iron-containing enzymes, more specifically oxidative enzymes, most of which catalyze the dioxygenation of polyunsaturated fatty acids in lipids containing a cis,cis-1,4- pentadiene into ce ...
enzymes as the only practical alternative in the beginning of the 21st century.


Use

Before use, the frozen dough is slowly (12-18 hours) thawed to the temperatures of 1 to 4 while avoiding dehydration. After thawing, the dough undergoes proofing that takes about 50% more time than what is used for conventional dough, up to hours. The baking of the products made from frozen dough is not different from the one used with regular dough.


See also

* Parbaking, freezing the partially baked bread


References


Sources

* * * * * {{cite book , title=Quick Frozen Foods , publisher=E.W. Williams Publications , volume=29 , year=1967 , url=https://books.google.com/books?id=23DVAAAAMAAJ , language=en , ref={{sfnref, E.W. Williams Publications, 1967 , access-date=2025-03-07 Doughs