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A factory ship, also known as a fish processing vessel, is a large ocean-going vessel with extensive on-board facilities for processing and freezing caught fish or whales. Modern factory ships are automated and enlarged versions of the earlier
whaler A whaler or whaling ship is a specialized vessel, designed or adapted for whaling: the catching or processing of whales. Terminology The term ''whaler'' is mostly historic. A handful of nations continue with industrial whaling, and one, Jap ...
s, and their use for fishing has grown dramatically. Some factory ships are equipped to serve as a
mother ship A mother ship, mothership or mother-ship is a large vehicle that leads, serves, or carries other smaller vehicles. A mother ship may be a maritime ship, aircraft, or spacecraft. Examples include bomber aircraft, bombers converted to carry exp ...
.


Background

Contemporary factory ships have their origins in the early
whaler A whaler or whaling ship is a specialized vessel, designed or adapted for whaling: the catching or processing of whales. Terminology The term ''whaler'' is mostly historic. A handful of nations continue with industrial whaling, and one, Jap ...
s. These vessels sailed into remote waters and processed the
whale oil Whale oil is oil obtained from the blubber of whales. Oil from the bowhead whale was sometimes known as train-oil, which comes from the Dutch word ''traan'' ("tear drop"). Sperm oil, a special kind of oil used in the cavities of sperm whales, ...
on board, discarding the carcass. Later whalers converted the entire whale into usable products. The efficiency of these ships and the predation they carried out on whales contributed greatly to the animals' steep decline. Contemporary factory ships are automated and enlarged versions of these earlier whalers. Their use for fishing has grown dramatically. For a while,
Russia Russia, or the Russian Federation, is a country spanning Eastern Europe and North Asia. It is the list of countries and dependencies by area, largest country in the world, and extends across Time in Russia, eleven time zones, sharing Borders ...
,
Japan Japan is an island country in East Asia. Located in the Pacific Ocean off the northeast coast of the Asia, Asian mainland, it is bordered on the west by the Sea of Japan and extends from the Sea of Okhotsk in the north to the East China Sea ...
and
Korea Korea is a peninsular region in East Asia consisting of the Korean Peninsula, Jeju Island, and smaller islands. Since the end of World War II in 1945, it has been politically Division of Korea, divided at or near the 38th parallel north, 3 ...
operated huge fishing fleets centred on factory ships, though in recent times this use has been declining. On the other hand, the use of factory ships by the
United States The United States of America (USA), also known as the United States (U.S.) or America, is a country primarily located in North America. It is a federal republic of 50 U.S. state, states and a federal capital district, Washington, D.C. The 48 ...
has increased. Some factory ships can also function as
mother ship A mother ship, mothership or mother-ship is a large vehicle that leads, serves, or carries other smaller vehicles. A mother ship may be a maritime ship, aircraft, or spacecraft. Examples include bomber aircraft, bombers converted to carry exp ...
s. The basic idea of a mother ship is that it can carry small fishing boats that return to the mother ship with their catch. But the idea extends to include factory trawlers supporting a fleet of smaller catching vessels that are not carried on board. They serve as the main ship in a fleet operating in waters a great distance from their home ports.


Types

Fish processing ships consist of various types, including freezer trawlers, longline factory vessels, purse seine freezer vessels, stern trawlers and squid jiggers.


Factory stern trawler

A factory stern trawler is a large
stern trawler A fishing trawler is a commercial fishing vessel designed to operate fishing trawls. Trawling is a method of fishing that involves actively dragging or pulling a trawl through the water behind one or more trawlers. Trawls are fishing nets that ...
which has additional onboard processing facilities and can stay at sea for days or weeks at a time. A stern trawler tows a fishing
trawl Trawling is an industrial method of fishing that involves pulling a fishing net through the water behind one or more boats. The net used for trawling is called a trawl. This principle requires netting bags which are towed through water to catch di ...
net and hauls the catch up a stern ramp. These can be either
demersal The demersal zone is the part of the sea or ocean (or deep lake) consisting of the part of the water column near to (and significantly affected by) the seabed and the benthos. The demersal zone is just above the benthic zone and forms a layer o ...
(weighted bottom trawling);
pelagic The pelagic zone consists of the water column of the open ocean and can be further divided into regions by depth. The word ''pelagic'' is derived . The pelagic zone can be thought of as an imaginary cylinder or water column between the sur ...
(mid-water trawling); or
pair trawling Pair trawling is a fishing activity carried out by two boats, with one towing each wikt:warp, warp (the towing cables). As the mouth of the Fishing net, net is kept open by the lateral pull of the individual vessels, Bottom trawling#Otter trawlin ...
, where two vessels about 500 metres apart together pull one huge net with a mouth circumference of 900 meters.


Freezer trawler

A freezer trawler fully processes the catch on board to customers’ specifications, into frozen-at-sea fillet, block or head and gutted form. Factory freezer trawlers can run to 60 to 70 meters in length and go to sea for six weeks at a time with a crew of over 35 people. They process fish into fillets within hours of being caught. Onboard
fishmeal Fish meal (sometimes spelled fishmeal) is a commercial product made from whole wild-caught fish, bycatch, and fish by-products to feed farm animals, such as pigs, poultry, and farmed fish.R. D. Miles and F. A. Chapman.FA122: The Benefits of Fish ...
plants process the waste product so everything is utilized. File:ArcticWarriorTrawlerPic1.jpg, Arctic Warrior freezer trawler working out of
Hull Hull may refer to: Structures * The hull of an armored fighting vehicle, housing the chassis * Fuselage, of an aircraft * Hull (botany), the outer covering of seeds * Hull (watercraft), the body or frame of a sea-going craft * Submarine hull Ma ...
, England File:NVBarcaSpanishTrawler1.jpg, The Spanish Trawler Nuevo Virgen De La Barca in North Atlantic waters
The world's largest freezing trawler by gross tonnage is the 144-metre-long ''Annelies Ilena ex Atlantic Dawn.'' In 2015, the ''Annelies Ilena'' was detained by the
Irish Navy The Naval Service () is the maritime component of the Defence Forces of Ireland and is one of the three branches of the Irish Defence Forces. Its base is in Haulbowline, County Cork. Though preceded by earlier maritime defence organisations ...
and the Sea Fisheries Protection Agency for breach of regulations. The owners were subsequently fined 105,000 Euros for illegally fishing in Irish waters. She is able to process 350 tonnes of fish a day, can carry 3,000 tons of fuel, and store 7,000 tons of graded and frozen catch. She uses on board forklift trucks to aid discharging.


Factory bottom longliner

These automated bottom longliners fish using hooks strung on long lines. The hooks are baited automatically and the lines are released very fast. Many thousands of hooks are set each day, the retrieval and setting of these hooks is a continuous 24-hour-a-day operation. These ships go to sea for six weeks at a time. They contain factories for processing fish into fillets, which are frozen in packs, ready for market, within hours of being caught. These vessels sometimes also have fishmeal plants on board.


Purse seiner

A purse seiner is a
fishing vessel A fishing vessel is a boat or ship used to fishing, catch fish and other valuable nektonic aquatic animals (e.g. shrimps/prawns, krills, coleoids, etc.) in the sea, lake or river. Humans have used different kinds of surface vessels in commercial ...
which uses a traditional method of catching
tuna A tuna (: tunas or tuna) is a saltwater fish that belongs to the tribe Thunnini, a subgrouping of the Scombridae ( mackerel) family. The Thunnini comprise 15 species across five genera, the sizes of which vary greatly, ranging from the bul ...
and other school fish species. A large net is set in a circle around a school of fish while on the surface. The net is then pursed, closing the bottom of the net, then pulling up the net until the fish are caught alongside the vessel. Most of these types of vessels then transfer the fish into a tank filled with brine (extra salty refrigerated water). This freezes large amounts of fish quickly. Trip lengths can vary from 20 to 70 days depending on the fishing. The fish is held in refrigerated brine tanks and unloads either directly to the canneries or is trans-shipped to carrier vessels to freight to the canneries, leaving the purse seine vessel close to the fishing grounds to continue fishing. Purse seiners longer than 70 metres are called super seiners.


Factory squid jigger

A factory squid jigger is a specialized ship that uses powerful lights to attract squid and then "jigs" many thousands of hooked lures from hundreds of separate winches. These predominantly
Japan Japan is an island country in East Asia. Located in the Pacific Ocean off the northeast coast of the Asia, Asian mainland, it is bordered on the west by the Sea of Japan and extends from the Sea of Okhotsk in the north to the East China Sea ...
ese and
Korea Korea is a peninsular region in East Asia consisting of the Korean Peninsula, Jeju Island, and smaller islands. Since the end of World War II in 1945, it has been politically Division of Korea, divided at or near the 38th parallel north, 3 ...
n factory vessels and their crews may fish the oceans continuously for two years, periodically transferring their catch at the fishing grounds to larger refrigerated vessels.


Factory barges

Some fish processing factories are installed on
barge A barge is typically a flat-bottomed boat, flat-bottomed vessel which does not have its own means of mechanical propulsion. Original use was on inland waterways, while modern use is on both inland and ocean, marine water environments. The firs ...
s, making a floating factory which can be towed across navigable waters to receive catches from commercial fishing vessels. The barges often contain living quarters for the factory workers.


Whaler factory

The 8,145-ton ''MV
Nisshin Maru was the primary vessel of the Japanese whaling fleet and was the world's only whaler factory ship. It was the research base ship for the Institute of Cetacean Research for 2002 to 2007. It had a tonnage of and is the largest member and flagship ...
'' was the mothership of the Japanese whaling fleet and was the world's only remaining whaler factory ship until its decommissioning in 2023. The ship is owned by Tokyo-based company Kyodo Senpaku Kaisha Ltd. and is contracted by the Japanese
Institute of Cetacean Research The is a Japanese research organization that claims to specialise in "biological and social sciences related to whales" but is widely believed to be a front for commercial whaling. In the past, it killed several hundred whales per year in the ...
.


Overfishing

Commercial fish processing ships can affect birds, whales, dolphins, turtles and sharks by their broad reach methods of catching fish. Purse seine ships, with nets up to two kilometres in circumference, can encircle whole shoals of
pelagic fish Pelagic fish live in the pelagic zone of ocean or lake waters—being neither close to the bottom nor near the shore—in contrast with demersal fish that live on or near the bottom, and reef fish that are associated with coral reefs. ...
, such as
mackerel Mackerel is a common name applied to a number of different species of pelagic fish, mostly from the family Scombridae. They are found in both temperate and tropical seas, mostly living along the coast or offshore in the oceanic environment. ...
,
herring Herring are various species of forage fish, belonging to the Order (biology), order Clupeiformes. Herring often move in large Shoaling and schooling, schools around fishing banks and near the coast, found particularly in shallow, temperate wate ...
and
tuna A tuna (: tunas or tuna) is a saltwater fish that belongs to the tribe Thunnini, a subgrouping of the Scombridae ( mackerel) family. The Thunnini comprise 15 species across five genera, the sizes of which vary greatly, ranging from the bul ...
. A major international scientific study released in November 2006 in the journal ''
Science Science is a systematic discipline that builds and organises knowledge in the form of testable hypotheses and predictions about the universe. Modern science is typically divided into twoor threemajor branches: the natural sciences, which stu ...
'' found that about one-third of all fishing stocks worldwide have collapsed (with a collapse being defined as a decline to less than 10% of their maximum observed abundance), and that if current trends continue all fish stocks worldwide will collapse within fifty years. The
FAO The Food and Agriculture Organization of the United Nations; . (FAO) is a List of specialized agencies of the United Nations, specialized agency of the United Nations that leads international efforts to defeat hunger and improve nutrition ...
State of World Fisheries and Aquaculture 2004 report estimates that in 2003, of the main fish stocks or groups of resources for which assessment information is available, "approximately one-quarter were
overexploited Overexploitation, also called overharvesting or ecological overshoot, refers to harvesting a renewable resource to the point of diminishing returns. Continued overexploitation can lead to the destruction of the resource, as it will be unable to ...
, depleted or recovering from depletion (16%, 7% and 1% respectively) and needed rebuilding. The threat of
overfishing Overfishing is the removal of a species of fish (i.e. fishing) from a body of water at a rate greater than that the species can replenish its population naturally (i.e. the overexploitation of the fishery's existing Fish stocks, fish stock), resu ...
is not limited to the target species only. As
trawlers Trawler may refer to: Boats * Fishing trawler, used for commercial fishing * Naval trawler Naval trawlers are vessels built along the lines of a fishing trawler but fitted out for naval purposes; they were widely used during the World War I, Fir ...
resort to deeper and deeper waters to fill their nets, they have begun to threaten delicate deep-sea ecosystems and the fish that inhabit them, such as the
coelacanth Coelacanths ( ) are an ancient group of lobe-finned fish (Sarcopterygii) in the class Actinistia. As sarcopterygians, they are more closely related to lungfish and tetrapods (the terrestrial vertebrates including living amphibians, reptiles, bi ...
. In the May 15, 2003 issue of the journal ''
Nature Nature is an inherent character or constitution, particularly of the Ecosphere (planetary), ecosphere or the universe as a whole. In this general sense nature refers to the Scientific law, laws, elements and phenomenon, phenomena of the physic ...
'', it is estimated that 10% of large predatory fish remain compared to levels before commercial fishing. From 1950 (18 million tons) to 1969 (56 million tons) fishfood production grew by about 5% each year; from 1969 onward production has raised 8% annually. It is expected that this demand will continue to rise, and MariCulture Systems estimated in 2002 that, by 2010,
seafood Seafood is any form of Marine life, sea life regarded as food by humans, prominently including Fish as food, fish and shellfish. Shellfish include various species of Mollusca, molluscs (e.g., bivalve molluscs such as clams, oysters, and mussel ...
production would have to increase by over 15.5 million tonnes to meet the desire of Earth's growing population. This is likely to further aggravate the problem of overfishing, unless
aquaculture Aquaculture (less commonly spelled aquiculture), also known as aquafarming, is the controlled cultivation ("farming") of aquatic organisms such as fish, crustaceans, mollusks, algae and other organisms of value such as aquatic plants (e.g. Nelu ...
technology expands to meet the needs of human population. Overfishing has depleted some fish populations to the point that large scale commercial fishing, on average around the world, is not economically viable without government assistance. Many states offer subsidies to their fishing fleets, which is unsustainable in the long term. According to Oceana, the global fishing fleet is currently up to 250 percent larger than it needs to be to catch what the oceans can sustainably produce.


See also

*
Fish factory A fish factory, also known as a fish plant or fish processing facility, is a facility in which fish processing is performed. They are commonly located near bodies of water but can be located inland and on fishing vessels. The availability and var ...
*
Research vessel A research vessel (RV or R/V) is a ship or boat designed, modified, or equipped to carry out research at sea. Research vessels carry out a number of roles. Some of these roles can be combined into a single vessel but others require a dedicated ...


References


External links


Capture Fishing Industry

Commercial Fishing and Seafood Distribution

Factory Fishing Overfishing (BBC)

The World's Largest Tuna Fishing Vessel
- YouTube {{fisheries and fishing Fish processing Ship types