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Fernico describes a family of
metal alloy An alloy is a mixture of chemical elements of which in most cases at least one is a metallic element, although it is also sometimes used for mixtures of elements; herein only metallic alloys are described. Metallic alloys often have properties ...
s made primarily of
iron Iron is a chemical element; it has symbol Fe () and atomic number 26. It is a metal that belongs to the first transition series and group 8 of the periodic table. It is, by mass, the most common element on Earth, forming much of Earth's o ...
,
nickel Nickel is a chemical element; it has symbol Ni and atomic number 28. It is a silvery-white lustrous metal with a slight golden tinge. Nickel is a hard and ductile transition metal. Pure nickel is chemically reactive, but large pieces are slo ...
and
cobalt Cobalt is a chemical element; it has Symbol (chemistry), symbol Co and atomic number 27. As with nickel, cobalt is found in the Earth's crust only in a chemically combined form, save for small deposits found in alloys of natural meteoric iron. ...
. The family includes Kovar, FerNiCo I, FerNiCo II, and Dumet. The name is made up of the chemical symbols of its constituent three elements. "Dumet" is a
portmanteau In linguistics, a blend—also known as a blend word, lexical blend, or portmanteau—is a word formed by combining the meanings, and parts of the sounds, of two or more words together.
of "dual" and "metal," because it is a heterogeneous
alloy An alloy is a mixture of chemical elements of which in most cases at least one is a metal, metallic element, although it is also sometimes used for mixtures of elements; herein only metallic alloys are described. Metallic alloys often have prop ...
, usually fabricated in the form of a wire with an alloy core and a
copper Copper is a chemical element; it has symbol Cu (from Latin ) and atomic number 29. It is a soft, malleable, and ductile metal with very high thermal and electrical conductivity. A freshly exposed surface of pure copper has a pinkish-orang ...
cladding. These alloys possess the properties of electrical conductivity, minimal oxidation and formation of porous surfaces at working temperatures of glass and thermal coefficients of expansion which match glass closely. These requirements allow the alloys to be used in glass seals, such that the seal does not crack, fracture or leak with changes in temperature. Dumet is most commonly used in seals where lead-in wires pass through the glass bulb wall of standard household electric lamps (light bulbs) among other things. The two Fernico alloys both consist of
iron Iron is a chemical element; it has symbol Fe () and atomic number 26. It is a metal that belongs to the first transition series and group 8 of the periodic table. It is, by mass, the most common element on Earth, forming much of Earth's o ...
(Fe),
nickel Nickel is a chemical element; it has symbol Ni and atomic number 28. It is a silvery-white lustrous metal with a slight golden tinge. Nickel is a hard and ductile transition metal. Pure nickel is chemically reactive, but large pieces are slo ...
(Ni), and
cobalt Cobalt is a chemical element; it has Symbol (chemistry), symbol Co and atomic number 27. As with nickel, cobalt is found in the Earth's crust only in a chemically combined form, save for small deposits found in alloys of natural meteoric iron. ...
(Co). Fernico is used at high temperatures and is identical to
Kovar Kovar (trademark of CRS Holdings, inc., Delaware) is a nickel–cobalt ferrous alloy compositionally identical to Fernico 1, designed to have substantially the same thermal expansion characteristics as borosilicate glass (≈ between , to ≈ ...
. Fernico II is used at cryogenic temperatures in the range. Both are used to create electrically conductive paths through the walls of sealed
borosilicate Borosilicate glass is a type of glass with silicon dioxide, silica and boron trioxide as the main glass-forming constituents. Borosilicate glasses are known for having very low coefficient of thermal expansion, coefficients of thermal expansion ( ...
glass containers. Dumet is used for a similar purpose, but is tailored for seals through
soda lime Soda lime, a mixture of sodium hydroxide (NaOH) and calcium oxide (CaO), is used in granular form within recirculating breathing environments like general anesthesia and its breathing circuit, submarines, rebreathers, and hyperbaric chambers and u ...
and lead alkali silicate glasses. These alloys adhere to lead-tin, tin, and
silver solder Solder (; NA: ) is a fusible metal alloy used to create a permanent bond between metal workpieces. Solder is melted in order to wet the parts of the joint, where it adheres to and connects the pieces after cooling. Metals or alloys suitable ...
s. Other metals, including copper, molybdenum, nickel, and steel can be spot-welded to the FerNiCo alloys forming low resistance electrical connections.


Typical compositions

Given in weight % FerNiCo I has the same linear coefficient of expansion as certain types of borosilicate ("hard" glass), (c6.5 × 10−6K−1, thus serving as an ideal material for the lead-out wires or other seal structures in
light bulb Electric light is an artificial light source powered by electricity. Electric Light may also refer to: * Light fixture, a decorative enclosure for an electric light source * ''Electric Light'' (album), a 2018 album by James Bay * Electric Light ( ...
s and
thermionic valve Thermionic emission is the liberation of charged particles from a hot electrode whose thermal energy gives some particles enough kinetic energy to escape the material's surface. The particles, sometimes called ''thermions'' in early literature, ar ...
s. Dumet is also used for this purpose, but for passing through softer soda-lime and lead-alkali glasses. This wire is often coated with a glass-like film of sodium
metaborate A metaborate is a borate anion consisting of boron and oxygen, with empirical formula . Metaborate also refers to any salt (chemistry), salt or ester of such anion (e.g. salts such as sodium metaborate or calcium metaborate , and esters such as ...
, (), so the molten glass will "wet" and adhere to it. 25% by mass of the finished wire is copper.S.T. Henderson and A.M. Marsden, "Lamps and Lighting" 2nd Ed., Edward Arnold Press,
Cunife Cunife is an alloy of copper (Cu), nickel (Ni), iron (Fe), and in some cases cobalt (Co). The alloy has the same linear coefficient of expansion as certain types of glass, and thus makes an ideal material for the lead out wires in light bulbs and ...
exhibits a similar property.


Uses

There are very few uses of Fernico. Some of them are: * It is used to seal metals and glass. * It is often used in the form of nanopowder.


See also

*
Copper-clad aluminium wire Copper-clad aluminium wire (CCAW or CCA) is a dual-metal electrical conductor composed of an inner aluminium core and outer copper cladding. Production A copper strip is formed into the shape of a cylinder, while it is being wrapped around an a ...


References


External links


FerNiCo composition page
Ferrous alloys Magnetic alloys Ferromagnetic materials {{alloy-stub