Cyclic olefin polymer (COP) is a type of

amorphous In condensed matter physics and materials science, an amorphous solid (or non-crystalline solid) is a solid that lacks the long-range order that is a characteristic of a crystal. The terms "glass" and "glassy solid" are sometimes used synonymousl ...

polymer A polymer () is a chemical substance, substance or material that consists of very large molecules, or macromolecules, that are constituted by many repeat unit, repeating subunits derived from one or more species of monomers. Due to their br ...

used in a wide variety of applications including pharmaceutical packaging and medical devices, optics and displays, and electronics.

Chemical structure

COP is formed by ring-opening metathesis polymerization (ROMP) of cyclic olefin monomers such as

norbornene Norbornene or norbornylene or norcamphene is a highly strained bridged cyclic hydrocarbon. It is a white solid with a pungent sour odor. The molecule consists of a cyclohexene ring with a methylene bridge between carbons 1 and 4. The molecule carr ...

, followed by partial or total hydrogenation. Modification of the monomer structure results in polymers with a range of glass transition temperatures,

stiffness Stiffness is the extent to which an object resists deformation in response to an applied force. The complementary concept is flexibility or pliability: the more flexible an object is, the less stiff it is. Calculations The stiffness, k, of a ...

and

viscosities Viscosity is a measure of a fluid's rate-dependent resistance to a change in shape or to movement of its neighboring portions relative to one another. For liquids, it corresponds to the informal concept of ''thickness''; for example, syrup h ...

. Commercial products include Zeon Chemical's Zeonor and Zeonex and Japan Synthetic Rubber's ARTON. An alternative process involving copolymerization with

ethylene Ethylene (IUPAC name: ethene) is a hydrocarbon which has the formula or . It is a colourless, flammable gas with a faint "sweet and musky" odour when pure. It is the simplest alkene (a hydrocarbon with carbon–carbon bond, carbon–carbon doub ...

is used to make cyclic olefin copolymers (COC). These two types of cyclic olefin polymers were historically referred to as COC but are now recognized as distinct classes of polymers formed from different polymerization processes. Commercial products include Mitsui Chemical's APEL and TOPAS Advanced polymers' TOPAS. Though they share many of the same physical properties, cyclic olefin polymer (COP) formed by ROMP offers greater transparency and mechanical stability and its surface is more amenable to plasma treatment for optimizing cell growth.

Properties

COP has superior physical properties that make it well suited for medical and optical applications. It exhibits high purity, low extractables and leachables, has low surface energy, and it is chemically inert. Various fabrication methods can be used including

compression molding Compression molding is a method of molding (process), molding in which the molding material, generally preheated, is first placed in an open, heated Molding (process), mold cavity. The mold is closed with a top force or plug member, pressure ...

injection molding Injection moulding (U.S. spelling: injection molding) is a manufacturing process for producing parts by injecting molten material into a mould, or mold. Injection moulding can be performed with a host of materials mainly including metals (for ...

laser ablation Laser ablation or photoablation (also called laser blasting) is the process of removing material from a solid (or occasionally liquid) surface by irradiating it with a laser beam. At low laser flux, the material is heated by the absorbed laser ...

, and film extrusion to name a few. It is compatible with sterilization methods including newly developed NO2 processes. COP has exceptional optical clarity and exhibits extremely low

birefringence Birefringence, also called double refraction, is the optical property of a material having a refractive index that depends on the polarization and propagation direction of light. These optically anisotropic materials are described as birefrin ...

which makes it well suited for optical applications such as

virtual reality Virtual reality (VR) is a Simulation, simulated experience that employs 3D near-eye displays and pose tracking to give the user an immersive feel of a virtual world. Applications of virtual reality include entertainment (particularly video gam ...

. COP and COC are not compatible with non-polar solvents but have good chemical resistance to other solvents, acids and bases.

Applications

Healthcare

COP is gaining adoption in medical, pharmaceutical and life science applications by replacing or being used in combination with other materials, yielding superior products. There is no risk of pH shift from released

alkali In chemistry, an alkali (; from the Arabic word , ) is a basic salt of an alkali metal or an alkaline earth metal. An alkali can also be defined as a base that dissolves in water. A solution of a soluble base has a pH greater than 7.0. The a ...

ions as there is in glass containers making it suitable for long-term storage of sensitive pharmaceuticals such as protein- or peptide-based drugs. COP has excellent dimensional stability and can reproducibly replicate micron-sized features of microfluidic devices and diagnostics with high aspect ratios. In applications involving vacuum COP is amenable to coating with silica via plasma-enhanced chemical vapor deposition (PECVD). These coated materials are used for blood collection tubes ( vacutainers) to reduce mass and improve safety for clinical workers. Similarly, coated COP vials are used for lyophilized (freeze-dried) proteins to give a more predictable and consistent heat flow rate during the lyophilization process. In applications requiring

liquid nitrogen Liquid nitrogen (LN2) is nitrogen in a liquid state at cryogenics, low temperature. Liquid nitrogen has a boiling point of about . It is produced industrially by fractional distillation of liquid air. It is a colorless, mobile liquid whose vis ...

temperatures COP vials are used over glass or other plastics because of their durability over a range of temperatures and for extended periods of time, without impacting the viability of the stored material. This makes COP a suitable material for storing both

biopharmaceutical A biopharmaceutical, also known as a biological medical product, or biologic, is any pharmaceutical drug product manufactured in, extracted from, or semisynthesized from biological sources. Different from totally synthesized pharmaceuticals, t ...

drug products as well as

stem cells In multicellular organisms, stem cells are undifferentiated or partially differentiated cells that can change into various types of cells and proliferate indefinitely to produce more of the same stem cell. They are the earliest type of cell ...

for cell therapies.

Optics

COP is used for commercial optical applications because of its high insensitivity to moisture and thermal stability. COP has been used for polymer

optical fibers An optical fiber, or optical fibre, is a flexible glass or plastic fiber that can transmit light from one end to the other. Such fibers find wide usage in fiber-optic communications, where they permit transmission over longer distances and at ...

because in addition to its optical qualities it maintains superior drawability over a wider temperature range than COC. COP films are also used in applications that require low

such as

augmented reality Augmented reality (AR), also known as mixed reality (MR), is a technology that overlays real-time 3D computer graphics, 3D-rendered computer graphics onto a portion of the real world through a display, such as a handheld device or head-mounted ...

and

, projector lenses and head-up displays. In augmented reality devices COP films are used as plastic optical waveguides resulting in near-glass like performance but with reduced mass. In addition, the improved flexibility allows for easier fabrication and more design freedom.

References

{{Reflist Polymers Amorphous solids