
Cutting is the separation or opening of a physical object, into two or more portions, through the application of an acutely directed
force
In physics, a force is an influence that can cause an Physical object, object to change its velocity unless counterbalanced by other forces. In mechanics, force makes ideas like 'pushing' or 'pulling' mathematically precise. Because the Magnitu ...
.
Implements commonly used for
cutting
Cutting is the separation or opening of a physical object, into two or more portions, through the application of an acutely directed force.
Implements commonly used for wikt:cut, cutting are the knife and saw, or in medicine and science the sca ...
are the
knife and
saw, or in medicine and science the
scalpel and
microtome. However, any sufficiently sharp object is capable of cutting if it has a
hardness
In materials science, hardness (antonym: softness) is a measure of the resistance to plastic deformation, such as an indentation (over an area) or a scratch (linear), induced mechanically either by Pressing (metalworking), pressing or abrasion ...
sufficiently larger than the object being cut, and if it is applied with sufficient force. Even liquids can be used to cut things when applied with sufficient force (see
water jet cutter).
Cutting is a
compressive and
shearing phenomenon, and occurs only when the total
stress generated by the cutting implement exceeds the ultimate
strength of the material of the object being cut. The simplest applicable equation is:
:
or
The stress generated by a cutting implement is directly proportional to the force with which it is applied, and inversely proportional to the area of contact. Hence, the smaller the area (i.e., the sharper the cutting implement), the less force is needed to cut something. It is generally seen that cutting edges are thinner for cutting soft materials and thicker for harder materials. This progression is seen from
kitchen knife, to cleaver, to axe, and is a balance between the easy cutting action of a thin
blade
A blade is the Sharpness (cutting), sharp, cutting portion of a tool, weapon, or machine, specifically designed to puncture, chop, slice, or scrape surfaces or materials. Blades are typically made from materials that are harder than those they a ...
vs strength and edge durability of a thicker blade.
Metal cutting
Cutting has been at the core of manufacturing throughout history. For metals many methods are used and can be grouped by the physical phenomenon used. It is the process of producing a work piece by removing unwanted material from a block of metal, in the form of chips.
*
Chip forming (material removal processes) –
sawing,
drilling
Drilling is a cutting process where a drill bit is spun to cut a hole of circular cross section (geometry), cross-section in solid materials. The drill bit is usually a rotary Cutting tool (machining), cutting tool, often multi-point. The bit i ...
,
milling
Milling may refer to:
* Milling (minting), forming narrow ridges around the edge of a coin
* Milling (grinding), breaking solid materials into smaller pieces by grinding, crushing, or cutting in a mill
* Milling (machining), a process of using ro ...
,
turning etc.
*
Shearing –
punching,
stamping, scissoring, blanking
*
Abrasive material removal –
grinding,
lapping,
polishing
Polishing is the process of creating a smooth and shiny surface by rubbing it or by applying a chemical treatment, leaving a clean surface with a significant specular reflection (still limited by the index of refraction of the material accordi ...
,
water-jet
* Heat –
flame cutting,
plasma cutting,
laser cutting
Laser cutting is a technology that uses a laser to vaporize materials, resulting in a cut edge. While typically used for industrial manufacturing applications, it is now used by schools, small businesses, architecture, and hobbyists. Laser cutt ...
* Electrochemical –
etching
Etching is traditionally the process of using strong acid or mordant to cut into the unprotected parts of a metal surface to create a design in intaglio (incised) in the metal. In modern manufacturing, other chemicals may be used on other type ...
,
electrical discharge machining (EDM),
electrochemical machining (ECM)
Every method has its limitations in accuracy, cost, and effect on the material. For example, heat may damage the quality of heat treated alloys, and laser cutting is less suitable for highly reflective materials such as aluminum. Laser cutting sheet metal produces flat parts and etches and engraves parts from complex or simple designs. It is used over other cutting options for its quick process and customizable abilities.
See also
*
Tearing
*
Machining
Machining is a manufacturing process where a desired shape or part is created using the controlled removal of material, most often metal, from a larger piece of raw material by cutting. Machining is a form of subtractive manufacturing, which util ...
*
Knife sharpening
*
Laser cutting
Laser cutting is a technology that uses a laser to vaporize materials, resulting in a cut edge. While typically used for industrial manufacturing applications, it is now used by schools, small businesses, architecture, and hobbyists. Laser cutt ...
*
Sharpness (cutting)
*
Water jet cutting
References
External links
*
How stuff works – HandsawsEtching vs. traditional metal machining
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