Corrugated Plastic
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Corrugated plastic or corriboard – also known under the trade names of Correx, Biplex, Cartonplast, Polyflute, Coroplast, FlutePlast, IntePro, Proplex, Twinplast, Corriflute and Corflute – refers to a wide range of
extruded Extrusion is a process used to create objects of a fixed cross-sectional profile by pushing material through a die of the desired cross-section. Its two main advantages over other manufacturing processes are its ability to create very complex ...
twin-wall plastic-sheet products produced from high-impact
polypropylene Polypropylene (PP), also known as polypropene, is a thermoplastic polymer used in a wide variety of applications. It is produced via chain-growth polymerization from the monomer Propene, propylene. Polypropylene belongs to the group of polyolefin ...
resin A resin is a solid or highly viscous liquid that can be converted into a polymer. Resins may be biological or synthetic in origin, but are typically harvested from plants. Resins are mixtures of organic compounds, predominantly terpenes. Commo ...
with a similar make-up to
corrugated fiberboard Corrugated fiberboard, corrugated cardboard, or corrugated is a type of packaging material consisting of a fluted corrugated sheet and one or two flat linerboards. It is made on "flute lamination machines" or "corrugators" and is used for maki ...
. It is a light-weight tough material which can easily be cut with a
utility knife A utility knife is any type of knife used for general manual work purposes.Peterson, Harold L., ''Daggers and Fighting Knives of the Western World'', London: Herbert Jenkins Ltd., , p. 1 Such knives were originally fixed-blade knives with dur ...
. Manufacturers typically offer a wide variety of colors, thicknesses (quite commonly 3, 4, 5 mm), and weight (measured in grams per square meter, or GSM). Chemically, the sheet is inert, with a neutral pH factor. At regular temperatures most oils, solvents and water have no effect, allowing it to perform under adverse weather conditions or as a product component exposed to harsh chemicals. Standard sheets can be modified with additives, which are melt-blended into the sheet to meet specific needs of the end-user. Special products that require additives include: ultra-violet protection, anti-static,
flame retardant Flame retardants are a diverse group of chemicals that are added to manufactured materials, such as plastics and textiles, and surface finishes and coatings. Flame retardants are activated by the presence of an combustion, ignition source and pr ...
, custom colors, corrosive inhibitors, static-dissipative, among others.


Applications

Corrugated plastic is commonly used to erect commercial, political or other types of signs and for constructing
plastic container Plastic containers are containers made exclusively or partially of plastic. Plastic containers are ubiquitous either as single-use or reuseable/durable plastic cups, plastic bottles, plastic bags, foam food containers, Tupperware, plastic tu ...
s and
reusable packaging Reusable packaging is manufactured of durable materials and is specifically designed for multiple trips and extended life. A ''reusable package'' or container is "designed for reuse without impairment of its protective function." The term returnabl ...
. It is widely used in the signwriting industry for making signs for real estate sales, construction sites and promotions. The last decade has found its increasing use among
guinea pig The guinea pig or domestic guinea pig (''Cavia porcellus''), also known as the cavy or domestic cavy ( ), is a species of rodent belonging to the genus ''Cavia'', family Caviidae. Animal fancy, Breeders tend to use the name "cavy" for the ani ...
,
rabbit Rabbits are small mammals in the family Leporidae (which also includes the hares), which is in the order Lagomorpha (which also includes pikas). They are familiar throughout the world as a small herbivore, a prey animal, a domesticated ...
,
domesticated hedgehog The domesticated hedgehog kept as a pet is typically the Four-toed_hedgehog, African pygmy hedgehog (''Atelerix albiventris''). Other species kept as pets include the long-eared hedgehog (''Hemiechinus auritus'') and the Indian long-eared hedgeho ...
and other small pet enthusiasts as components of DIY cages. Additionally, it is used by members of the remote-controlled aircraft community to build nearly indestructible SPAD
model aircraft A model aircraft is a physical model of an existing or imagined aircraft, and is built typically for display, research, or amusement. Model aircraft are divided into two basic groups: flying and non-flying. Non-flying models are also termed s ...
. Corrugated plastic is widely used in various industries due to its lightweight, durable, and versatile nature. Some common applications include: Temporary Surface Protection: Corrugated plastic is frequently employed in residential, commercial, and mega yacht settings to protect floors, walls, and other surfaces during new builds, repairs, and remodeling projects. Its durability and ease of installation make it an ideal choice for safeguarding against damage from heavy foot traffic, tools, and construction debris. Dust Containment: In addition to surface protection, corrugated plastic is also used to create dust containment barriers in construction and remodeling environments. It helps in maintaining clean workspaces and protecting sensitive areas from dust and debris. Companies lik
Protect X
have created a patented service for installing corrugated plastic to prevent accidental damage during construction. At least one manufacturer of air-to-air heat exchangers (used in
heat recovery ventilation Heat recovery ventilation (HRV), also known as mechanical ventilation heat recovery (MVHR) is a ventilation system that recovers energy by operating between two air sources at different temperatures. It is used to reduce the heating and cooling ...
) uses a fused stack of sheets of this material alternating with spacers made of the same material as the heat-exchange medium. One air stream passes through the corrugated channels in the interior of the sheets, while the other passes between the exterior layers of the stacked sheets.


Recycling

Corrugated plastic is usually made from polypropylene which is capable of being recycled.
Resin identification code The Resin Identification Code (RIC) is a technical standard with a set of symbols appearing on plastic products that identify the Synthetic resin, plastic resin out of which the product is made. It was developed in 1988 by the Society of the P ...
5 applies: .Plastics recycling information sheet
, Waste Online


See also

*
Packaging Packaging is the science, art and technology of enclosing or protecting products for distribution, storage, sale, and use. Packaging also refers to the process of designing, evaluating, and producing packages. Packaging can be described as a coo ...
*
Plastic recycling Plastic recycling is the processing of plastic waste into other products. Recycling can reduce dependence on landfills, conserve resources and protect the environment from plastic pollution and greenhouse gas emissions. Recycling rates lag beh ...


References


Further reading

* Yam, K. L., ''Encyclopedia of Packaging Technology'', John Wiley & Sons, 2009, .


External links


Typical Technical Properties of Corrugated Plastic
{{packaging Corrugation Plastics Packaging materials