Conductive ink is an
ink that results in a printed object which
conducts electricity. It is typically created by infusing
graphite
Graphite () is a Crystallinity, crystalline allotrope (form) of the element carbon. It consists of many stacked Layered materials, layers of graphene, typically in excess of hundreds of layers. Graphite occurs naturally and is the most stable ...
or other conductive materials into ink.
There has been a growing interest in replacing metallic materials with
nanomaterials
Nanomaterials describe, in principle, chemical substances or materials of which a single unit is sized (in at least one dimension) between 1 and 100 nm (the usual definition of nanoscale).
Nanomaterials research takes a materials science ...
due to the emergence of nanotechnology. Among other nanomaterials,
graphene
Graphene () is a carbon allotrope consisting of a Single-layer materials, single layer of atoms arranged in a hexagonal lattice, honeycomb planar nanostructure. The name "graphene" is derived from "graphite" and the suffix -ene, indicating ...
, and carbon nanotube-based conductive ink are gaining immense popularity due to their high electrical conductivity and high surface area. Recently, more attention has been paid on using eco-friendly conductive ink using water as a solvent as compared to organic solvents since they are harmful to the environment. However, the high
surface tension
Surface tension is the tendency of liquid surfaces at rest to shrink into the minimum surface area possible. Surface tension (physics), tension is what allows objects with a higher density than water such as razor blades and insects (e.g. Ge ...
of water prevents its applicability. Various natural and synthetic surfactants are now used to reduce the surface tension of water and ensure uniform nanomaterials dispersibility for smooth printing and wide application. Although graphene oxide inks are eco-friendly and can be produced in bulk quantities, they are insulating in nature which needs an additional step of reduction using reducing ink is required to restore the electrical properties. The external reduction process is not suitable for large scale continuous manufacturing of electronic devices. Hence an in-situ reduction process also known as reactive inkjet printing has been developed by various scientists. In the in-situ reduction process the reducing inks are printed on top of the GO printed patterns in order to carry out the reduction process on the substrate.
Silver inks have multiple uses today including printing
RFID
Radio-frequency identification (RFID) uses electromagnetic fields to automatically identify and track tags attached to objects. An RFID system consists of a tiny radio transponder called a tag, a radio receiver, and a transmitter. When tri ...
tags as used in modern
transit tickets, they can be used to improvise or repair circuits on
printed circuit boards
A printed circuit board (PCB), also called printed wiring board (PWB), is a laminated sandwich structure of conductive and insulating layers, each with a pattern of traces, planes and other features (similar to wires on a flat surface) ...
.
Computer keyboard
A computer keyboard is a built-in or peripheral input device modeled after the typewriter keyboard which uses an arrangement of buttons or Push-button, keys to act as Mechanical keyboard, mechanical levers or Electronic switching system, electro ...
s contain membranes with printed circuits that sense when a key is pressed. Windshield
defrosters consisting of
resistive traces applied to the glass are also printed.
Conductive inks have many potential uses in textile applications, but several complications can make this difficult. The inks must stand up to regular wear and washing if they are intended to be worn, and the uneven surface of fabric can lead to poor adhesion, although solutions to these problems are being researched.
Current and prospective uses
These inks are commonly used for RFID systems, the traceability of certain products and are expected to develop in the medical, veterinary, agri-food, access control and security fields, anode and cathode printing (e.g. for "printable" enzyme batteries or for the printing of piezoelectric devices printed flexible or elastic recovering energy from movement based on organic materials P(VDF-TrFE).
Around 2015, they began to be available on the industrial market on an industrial scale. At the end of the 2000s, elastic polymer inks could already be used in "soft robotics". In the future, nanoinformatics hopes to be able to print functional electronic microcircuits, for example for nanorobots or microrobots.
Some (at Harvard University and MIT) have developed "biosensitive" inks for temporary patches or for real so-called smart tattoos (printed ''biosensors''). Once on or in the skin, the ink gives indications of temperature or health status, for example by turning from blue to brown depending on the sugar level in the interstitial fluid (see diabetes), or from purple to pink depending on the pH of the skin and changing intensity according to the salt level. Theoretically, such tattoos could remain invisible and only appear when the wearer is sick, or in a particular light. A tattoo could appear or change color in case of high UV or air pollution, etc.
The health sector is often cited as an example but other uses are possible.
Environmental sustainability issues
In addition to the health risks associated with the production/use of nanoparticles, they could encourage an explosion in the marketing of a number of light display devices, as well as so-called "communicating" and/or "smart" surfaces, objects, buildings and vehicles thanks to the ease of printing presence, pressure and temperature sensors on a wide variety of media. Manufacturers argue that electronics will thus be lightened or even diffuse (the motherboard disappears in favor of printing on structural or exterior parts, replacing screens, microphones, keys, joysticks and buttons) which is presented as a source of savings. But a "rebound effect" is ''a priori'' foreseeable in terms of resource and electricity consumption. The market for conductive inks for the automotive industry is expected to grow from €100 million in 2019 to €2 billion in 2024. From 30 to 40 today, the number of sensors in a car could increase to a hundred without weighing down the vehicle.
See also
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Circuit Scribe
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Etching
Etching is traditionally the process of using strong acid or mordant to cut into the unprotected parts of a metal surface to create a design in intaglio (incised) in the metal. In modern manufacturing, other chemicals may be used on other type ...
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Organic solar cell
An organic solar cell (OSC) or plastic solar cell is a type of photovoltaic that uses organic electronics, a branch of electronics that deals with conductive organic polymers or small organic molecules, for light absorption and charge transport t ...
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Teledeltos
References
{{Authority control
Electrical components
Inks