Balhashcvetmet ("Ferrous Metallurgy of Balkhash"), formerly known as BGMC (), for Balkhash Mining and Metallurgical Combine (, ), is a copper-smelting
combine
Combine may refer to:
Machinery
* Combine harvester, or combine, a machine to harvest grain crops
* Seed drill, or combine seeder, a machine to plant seeds
Company structure
* Corporate group, an industrial business group in Western democrac ...
located on the northern coast of the
Lake Balkhash
Lake Balkhash, also spelt Lake Balqash (, , ), is a lake in southeastern Kazakhstan, one of the largest lakes in Asia and the 15th largest in the world. It is located in the eastern part of Central Asia and sits in the Balkhash-Alakol Basin, ...
in
Balkhash,
Kazakhstan
Kazakhstan, officially the Republic of Kazakhstan, is a landlocked country primarily in Central Asia, with a European Kazakhstan, small portion in Eastern Europe. It borders Russia to the Kazakhstan–Russia border, north and west, China to th ...
.
About
Balhashtcvetmet specialises in the extraction of ores, metal processing and the production of non-ferrous metals and their alloys. Ore is delivered from different mines. The largest one is Kounrad mine, located 12 kilometers north of the plant. The most remote mine is Sayak, located 250 km to the east. The ore includes many different elements. It contains about 60 percent copper. The ore also contains some precious metals. Balhashtsvetmet's main products are
mineral
In geology and mineralogy, a mineral or mineral species is, broadly speaking, a solid substance with a fairly well-defined chemical composition and a specific crystal structure that occurs naturally in pure form.John P. Rafferty, ed. (2011): Mi ...
s,
molybdenum
Molybdenum is a chemical element; it has Symbol (chemistry), symbol Mo (from Neo-Latin ''molybdaenum'') and atomic number 42. The name derived from Ancient Greek ', meaning lead, since its ores were confused with lead ores. Molybdenum minerals hav ...
ore
Ore is natural rock or sediment that contains one or more valuable minerals, typically including metals, concentrated above background levels, and that is economically viable to mine and process. The grade of ore refers to the concentration ...
s,
cermet
A cermet is a composite material composed of ceramic and metal materials.
A cermet can combine attractive properties of both a ceramic, such as high temperature resistance and hardness, and those of a metal, such as the ability to undergo pla ...
s, refined
copper
Copper is a chemical element; it has symbol Cu (from Latin ) and atomic number 29. It is a soft, malleable, and ductile metal with very high thermal and electrical conductivity. A freshly exposed surface of pure copper has a pinkish-orang ...
,
zinc
Zinc is a chemical element; it has symbol Zn and atomic number 30. It is a slightly brittle metal at room temperature and has a shiny-greyish appearance when oxidation is removed. It is the first element in group 12 (IIB) of the periodic tabl ...
,
gold
Gold is a chemical element; it has chemical symbol Au (from Latin ) and atomic number 79. In its pure form, it is a brightness, bright, slightly orange-yellow, dense, soft, malleable, and ductile metal. Chemically, gold is a transition metal ...
,
silver
Silver is a chemical element; it has Symbol (chemistry), symbol Ag () and atomic number 47. A soft, whitish-gray, lustrous transition metal, it exhibits the highest electrical conductivity, thermal conductivity, and reflectivity of any metal. ...
,
magnesium
Magnesium is a chemical element; it has Symbol (chemistry), symbol Mg and atomic number 12. It is a shiny gray metal having a low density, low melting point and high chemical reactivity. Like the other alkaline earth metals (group 2 ...
,
silicon
Silicon is a chemical element; it has symbol Si and atomic number 14. It is a hard, brittle crystalline solid with a blue-grey metallic lustre, and is a tetravalent metalloid (sometimes considered a non-metal) and semiconductor. It is a membe ...
,
sulfuric acid
Sulfuric acid (American spelling and the preferred IUPAC name) or sulphuric acid (English in the Commonwealth of Nations, Commonwealth spelling), known in antiquity as oil of vitriol, is a mineral acid composed of the elements sulfur, oxygen, ...
,
copper sulfate Copper sulfate may refer to:
* Copper(II) sulfate, CuSO4, a common, greenish blue compound used as a fungicide and herbicide
* Copper(I) sulfate, Cu2SO4, an unstable white solid which is uncommonly used
{{chemistry index
Copper compounds ...
,
alloying elements
An alloy is a mixture of chemical elements of which in most cases at least one is a metallic element, although it is also sometimes used for mixtures of elements; herein only metallic alloys are described. Metallic alloys often have properties ...
,
sheet metal
Sheet metal is metal formed into thin, flat pieces, usually by an industrial process.
Thicknesses can vary significantly; extremely thin sheets are considered foil (metal), foil or Metal leaf, leaf, and pieces thicker than 6 mm (0.25  ...
and many others.
Balhashtsvetmet belongs to the
Kazakhmys Corporation
Kazakhmys Group is a vertically integrated holding company whose key assets are concentrated in the mining industry and non-ferrous metallurgy. It was established and registered in the form of a joint-stock company in August 1997. On 14 January ...
with head offices in
London
London is the Capital city, capital and List of urban areas in the United Kingdom, largest city of both England and the United Kingdom, with a population of in . London metropolitan area, Its wider metropolitan area is the largest in Wester ...
,
Karaganda
Karaganda (, ; ), also known as Karagandy (, ; ; ) (also sometimes romanized as Qaraghandy), is a major city in central Kazakhstan and the capital of the Karaganda Region. It is the fifth most populous city in the country, with a population o ...
and
Jezkazgan
Zhezkazgan, or Jezkazgan ( ) is a city and the administrative centre of Ulytau Region, Kazakhstan. Population: Its urban area includes the neighbouring mining town of Satbayev (city), Satpayev, for a total city population of 148,700.
55% of ...
, Kazakhstan.
Balhashtsvetmet includes the following departments:
* AO ZOCM - a factory for non-ferrous metal processing.
* Konyratsky mine
* East Konyratsky mine
* Sayak 1 (mine)
* Sayak 4 (mine)
* Foundries
* Rolling factories
Balhashcvetmet also finances a swimming pool and the Parachute Air Club.
History
In 1928, the English capitalist
Leslie Urquhart
John Leslie Urquhart (11 April 1874 – 13 March 1933) was a Scottish national identity, Scottish Mining engineering, mining engineer, entrepreneur and millionaire.
Early life
He was born on 11 April 1874 to Scottish parents, Andrew and Jean Urquh ...
wrote to the Soviet Glavkontsesskom to ask if they would give him the opportunity to mine in the Kirghiz steppes, near Lake Balkhash and beyond. Ten years later, after two
five-year plans for the national economy of the Soviet Union, the Bolshevik government discovered copper on the Kounrad hills, near Lake Balkhash. In the same year, on the northern shore of Lake Balkhash, a geological survey from
Leningrad
Saint Petersburg, formerly known as Petrograd and later Leningrad, is the List of cities and towns in Russia by population, second-largest city in Russia after Moscow. It is situated on the Neva, River Neva, at the head of the Gulf of Finland ...
arrived which was led by
engineer
Engineers, as practitioners of engineering, are professionals who Invention, invent, design, build, maintain and test machines, complex systems, structures, gadgets and materials. They aim to fulfill functional objectives and requirements while ...
and
geologist
A geologist is a scientist who studies the structure, composition, and History of Earth, history of Earth. Geologists incorporate techniques from physics, chemistry, biology, mathematics, and geography to perform research in the Field research, ...
Michael Rusakov. This group conducted the first exploration of copper deposits and got encouraging results. Eventually, the expedition concluded that the area had abundant deposits of ore, and established a copper smelting factory. Rusakov telegraphed the Committee of Geology in Leningrad that a rich copper
porphyry
Porphyry (; , ''Porphyrios'' "purple-clad") may refer to:
Geology
* Porphyry (geology), an igneous rock with large crystals in a fine-grained matrix, often purple, and prestigious Roman sculpture material
* Shoksha porphyry, quartzite of purple c ...
deposit had been discovered in Kounrad, near Lake Balkhash. Soon after that, the development of Kounrad area started. In October 1931, a management organization was created, with as its main task the construction of a copper smelting plant. The coast of Bertis Bay was approved as the location of the plants and affiliated cities. The chief of building was Vasily Ivanovich Ivanov, who was later arrested in 1938 and executed as an
enemy of the people
The terms enemy of the people and enemy of the nation are designations for the political opponents and the social class, social-class opponents of the Power (social and political), power group within a larger social unit, who, thus identified, ...
.
In 1932, the sum of 100 million
ruble
The ruble or rouble (; rus, рубль, p=rublʲ) is a currency unit. Currently, currencies named ''ruble'' in circulation include the Russian ruble (RUB, ₽) in Russia and the Belarusian ruble (BYN, Rbl) in Belarus. These currencies are s ...
s was dedicated to the construction of the copper giant, amounting to one-third of the total capital investments allocated for development of the heavy industry of the republic.
In March 1938, testing of the equipment of the concentrating factory began, and it produced the first concentrate. In July, the first
reverberatory furnace
A reverberatory furnace is a metallurgy, metallurgical or process Metallurgical furnace, furnace that isolates the material being processed from contact with the fuel, but not from contact with combustion gases. The term ''reverberation'' is use ...
went into service — the foundation of metallurgical manufacturing. On 24 November 1938, Balkhash's first copper was shipped out. A plaque was placed at an entrance of the smelting plant commemorating this event, and 24 November is considered the birthday of the smelting plant. The ingot of Balkhash's first copper is kept in the Museum of the Revolution in Moscow.
The lives of the inhabitants of Balkhash were affected by the attack of
Nazi Germany
Nazi Germany, officially known as the German Reich and later the Greater German Reich, was the German Reich, German state between 1933 and 1945, when Adolf Hitler and the Nazi Party controlled the country, transforming it into a Totalit ...
on the
Soviet Union
The Union of Soviet Socialist Republics. (USSR), commonly known as the Soviet Union, was a List of former transcontinental countries#Since 1700, transcontinental country that spanned much of Eurasia from 1922 until Dissolution of the Soviet ...
, and the workers were ordered to send more metal to the front. Many smelter workers and miners were sent away to the front, and their places in the industrial works and mines were filled with mothers, wives, and sisters. Before the war, more than 600 women worked in the factory, but by the first year of the war this number rose to 2453.
In 1966, Balhashtsvetmet was awarded the
Order of Lenin
The Order of Lenin (, ) was an award named after Vladimir Lenin, the leader of the October Revolution. It was established by the Central Executive Committee on 6 April 1930. The order was the highest civilian decoration bestowed by the Soviet ...
.
7,500,000
Ecology
Balkhashtsvetmet is the strongest environmental pollutant in the region of the
Lake Balkhash
Lake Balkhash, also spelt Lake Balqash (, , ), is a lake in southeastern Kazakhstan, one of the largest lakes in Asia and the 15th largest in the world. It is located in the eastern part of Central Asia and sits in the Balkhash-Alakol Basin, ...
. The release of wastewater from the combine into the lake leads to numerous diseases of the
fauna
Fauna (: faunae or faunas) is all of the animal life present in a particular region or time. The corresponding terms for plants and fungi are ''flora'' and '' funga'', respectively. Flora, fauna, funga and other forms of life are collectively ...
. Industrial untreated waste water was discharged into the aquatic environment of the lake since the launch of the combine in 1938 through 1995. As a result, according to the fisheries, the contamination of components of water and air sector with heavy metals has become dominant in the present day. The content of zinc increased by 11 times, chromium by 13 times and nickel twice in the tissues of fish taken from the lake over the past 10 years.
The combine is located in close proximity to residential neighborhoods in the city of Balkhash. Process gases are emitted into the atmosphere without treatment of sulfur dioxide and dust containing heavy metals, such as copper, lead, and arsenic. According to numerous testimonies of inhabitants of the city, the copper smelting department of the combine emitted a large amount of gas into the atmosphere in the summer of 2004, leading to mass deaths of birds in the area. In addition to that, many anglers caught sick fish. The local authorities ignored the offense of the release of gas. However, several reports appeared in the newspapers resulting in nothing.
Allergies
Allergies, also known as allergic diseases, are various conditions caused by hypersensitivity of the immune system to typically harmless substances in the environment. These diseases include Allergic rhinitis, hay fever, Food allergy, food al ...
and
asthma
Asthma is a common long-term inflammatory disease of the airways of the lungs. It is characterized by variable and recurring symptoms, reversible airflow obstruction, and easily triggered bronchospasms. Symptoms include episodes of wh ...
were common diseases among residents of the city for many years.
There is very little data for the current ecological status of the Lake Balkhash and surrounding area at the moment because the previously conducted routine observations have significantly reduced and almost completely stopped research in the 1990s. The Balkhash-Alakolsky Basin Council (BABC) was established by the Act 43 of the Water Safety Code (of Kazakhstan) on July 9, 2003.
In 2010, the company was fined ₸7.5 million
tenge (~US$30,000) for environmental violations.
See also
*
Balkhash airport
Balkhash Airport ( / ) is an airport northeast of Balkhash, Kazakhstan.
Overview
Balkhash Airport is classified as a national aerodrome in the latest AIP. It is capable of accepting Ilyushin Il-76, Tupolev Tu-134, Tupolev Tu-154, Antonov An-8 ...
*
Lake Balkhash
Lake Balkhash, also spelt Lake Balqash (, , ), is a lake in southeastern Kazakhstan, one of the largest lakes in Asia and the 15th largest in the world. It is located in the eastern part of Central Asia and sits in the Balkhash-Alakol Basin, ...
*
List of countries by copper production
This is a list of countries by mined copper production.
1907
See also
*Copper mining in Chile
Chile is the world's largest producer of copper and has been so uninterruptedly since 1983. This activity provides a substantial part of the ...
*
Ferrous metallurgy
Ferrous metallurgy is the metallurgy of iron and its alloys. The earliest surviving prehistoric iron artifacts, from the 4th millennium BC in Egypt, were made from meteoritic iron-nickel. It is not known when or where the smelting of iron from ...
References
{{reflist
Copper
Kazakhmys
Metal companies of Kazakhstan
Metal companies of the Soviet Union