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Astroflight, Incorporated is a manufacturer of products for electric-powered
radio controlled aircraft A radio-controlled aircraft (often called RC aircraft or RC plane) is a small flying machine that is radio controlled by an operator on the ground using a hand-held radio transmitter. The transmitter continuously communicates with a receiver (rad ...
,
unmanned aerial vehicles An unmanned aerial vehicle (UAV) or unmanned aircraft system (UAS), commonly known as a drone, is an aircraft with no human pilot, crew, or passengers onboard, but rather is controlled remotely or is autonomous.De Gruyter Handbook of Dron ...
(UAV), brushless industrial motors, the world's first solar-powered aircraft and the world's first practical electric radio controlled model airplane. The company is based in
Irvine, California Irvine () is a Planned community, planned city in central Orange County, California, United States, in the Los Angeles metropolitan area. It was named in 1888 for the landowner James Irvine. The Irvine Company started developing the area in the ...
, USA.


Early history

The company was founded in 1969 by Bob Boucher and Roland Boucher. Their goal was the development and production of a high-performance radio controlled
sailplane A glider or sailplane is a type of glider aircraft used in the leisure activity and sport of gliding (also called soaring). This unpowered aircraft can use naturally occurring currents of rising air in the atmosphere to gain altitude. Sailplan ...
for use in AMA-certified competition. That first sailplane, the "Malibu," finished third in its very first outing in San Jose that same year. Bob Boucher would use a Malibu in 1970 to set a closed-course world record for
soaring Soaring may refer to: * Gliding, in which pilots fly unpowered aircraft known as gliders or sailplanes * Lift (soaring), a meteorological phenomenon used as an energy source by some aircraft and birds * ''Soaring'' (magazine), a magazine produced ...
. His record flight of 302 km took place at Waimanalo Beach,
Hawaii Hawaii ( ; ) is an island U.S. state, state of the United States, in the Pacific Ocean about southwest of the U.S. mainland. One of the two Non-contiguous United States, non-contiguous U.S. states (along with Alaska), it is the only sta ...
. The introduction of the Fournier RF-4 electric R/C airplane in 1971 marked the debut of the world's first practical electric-powered model airplane. This would be the model which Roland Boucher would use to set a world record for duration and distance with a flight of one hour and a distance of on a single charge. Since no official categories for electric flight existed at the time, neither the AMA nor the FAI recognized the record. The
Northrop Corporation Northrop Corporation was an American aircraft manufacturer from its formation in 1939 until its 1994 merger with Grumman to form Northrop Grumman. The company is known for its development of the flying wing design, most successfully the B-2 Spiri ...
awarded Astro Flight a contract in 1972 to develop a low- altitude electric surveillance drone. Project manager Bob Boucher along with Roland Boucher and their lone employee Dave Shadel finished the design in only six months. The result was the Model 7212
flying wing A flying wing is a tailless fixed-wing aircraft that has no definite fuselage, with its crew, payload, fuel, and equipment housed inside the main wing structure. A flying wing may have various small protuberances such as pods, nacelles, blis ...
. With a wingspan of 8', the 7212 was powered by three of the company's Astro 40 ferrite motors each turning a three-blade, 8x8 propeller. The 7212 would set another unofficial record in August 1973 by carrying a 7.5 pound lead payload over a closed course for an hour and twenty minutes at speeds reaching .


The world's first solar-powered airplane

Astro Flight was awarded a
DARPA The Defense Advanced Research Projects Agency (DARPA) is a research and development agency of the United States Department of Defense responsible for the development of emerging technologies for use by the military. Originally known as the Adva ...
contract through Lockheed in 1974 in order to build the ''
Sunrise Sunrise (or sunup) is the moment when the upper rim of the Sun appears on the horizon in the morning, at the start of the Sun path. The term can also refer to the entire process of the solar disk crossing the horizon. Terminology Although the S ...
'', the world's first solar-powered airplane. The historic flight, powered only by sunlight, took place November 4, 1974, at
Fort Irwin, California Fort Irwin National Training Center (Fort Irwin NTC) is a major training area for the United States military in the Mojave Desert in northern San Bernardino County, California. Fort Irwin is at an average elevation of . It is located northeast ...
. Two Astro Flight Astro 40 ferrite motors powered the craft via a 6:1 gearbox swinging a 36x24 wood propeller. More than one thousand
solar cell A solar cell, also known as a photovoltaic cell (PV cell), is an electronic device that converts the energy of light directly into electricity by means of the photovoltaic effect.
s on the wing were the sole source of energy, producing roughly 450 watts of power. The craft, weighing in at 27 pounds with its 32' wingspan, had a service ceiling of depending on available sunlight. 1975 saw both the departure of Roland Boucher and damage to ''Sunrise I'' in a windstorm. It also saw the introduction of the improved Sunrise II, built in just three months. Its maiden flight was on September 27, 1975, at Nellis AFB. Improvements included a single Astro Flight
Cobalt Cobalt is a chemical element; it has Symbol (chemistry), symbol Co and atomic number 27. As with nickel, cobalt is found in the Earth's crust only in a chemically combined form, save for small deposits found in alloys of natural meteoric iron. ...
40 motor powered by 4480 solar cells with an output of 600 watts. Climb rate was drastically improved at over per minute as was the estimated service ceiling of , although actual flights did not exceed due to problems with both command and control.


The world's first human-carrying solar-powered airplane

In 1979,
DuPont Dupont, DuPont, Du Pont, duPont, or du Pont may refer to: People * Dupont (surname) Dupont, also spelled as DuPont, duPont, Du Pont, or du Pont is a French surname meaning "of the bridge", historically indicating that the holder of the surname re ...
sponsored Dr.
Paul MacCready Paul Beattie MacCready Jr. (September 25, 1925 – August 28, 2007) was an American aeronautical engineer. He was the founder of AeroVironment and the designer of the human-powered aircraft that won the first Kremer prize. He devoted his life t ...
in his attempt to create a solar powered plane capable of carrying a human. The result was the '' Gossamer Penguin'' which had its first flight on May 16, 1980, in
Shafter, California Shafter is a city in Kern County, California, United States. It is located west-northwest of Bakersfield, California, Bakersfield. The population was 16,988 at the 2010 census, up from 12,736 at the 2000 census. The city is located along Califo ...
. It utilized the 600 watt solar panel used to power ''Sunrise II'' along with a production version Cobalt 40 motor. Thrust was via a three-stage transmission turning an 11' propeller at 120 rpm. Motor speed was 15,000 rpm. The success of ''Gossamer Penguin'' prompted DuPont to agree to sponsor a solar plane capable of crossing the
English Channel The English Channel, also known as the Channel, is an arm of the Atlantic Ocean that separates Southern England from northern France. It links to the southern part of the North Sea by the Strait of Dover at its northeastern end. It is the busi ...
. The ''Dupont Solar Challenger'' required three months to build the solar panels with their 16,128 cells. The setup was capable of 4000 watts at operating altitude and 2500 watts at sea level. A motor, specially designed for the project, turned 9000 rpm through a 22:1 belt-drive reduction unit, resulting in a propeller speed of about 400 rpm. On July 7, 1981, pilot Steve Ptacek piloted the ''Dupont Solar Challenger'' from Pontoise, France to the Manston RAF base in
Kent, England Kent is a ceremonial county in South East England. It is bordered by Essex across the Thames Estuary to the north, the Strait of Dover to the south-east, East Sussex to the south-west, Surrey to the west, and Greater London to the north-west. ...
. Today, Astro Flight continues to provide hobbyists with motors, battery chargers and electronic speed controls. Their model 4005 AC/DC battery charger, introduced in 1982 at the Toledo R/C Show became an industry standard, with more than 500,000 units produced over the next decade. They serve industrial customers with custom-made
brushless motor A brushless DC electric motor (BLDC), also known as an electronically commutated motor, is a synchronous motor using a direct current (DC) electric power supply. It uses an electronic controller to switch DC currents to the motor windings, p ...
s. Their Astro Model 300 ten-horsepower DC motor is the same one used in the '' GM Sunraycer'' experimental solar powered automobile.


References

* Laurence R. Newcome, ''Unmanned Aviation: A Brief History of Unmanned Aerial Vehicles''. AIAA, 2004. 172pp. , {{ISBN, 978-1-56347-644-0


External links


Astro Flight home page
Companies based in Los Angeles County, California Radio-controlled aircraft Solar-powered aircraft