Arai Helmet
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is a Japanese company that designs and manufactures
motorcycle helmet A motorcycle helmet is a type of helmet used by motorcycle riders. Motorcycle helmets contribute to motorcycle safety by protecting the rider's head in the event of an impact. They reduce the risk of head injury by 69% and the risk of death by 4 ...
s and other helmets for
motorsport Motorsport or motor sport are sporting events, competitions and related activities that primarily involve the use of Car, automobiles, motorcycles, motorboats and Aircraft, powered aircraft. For each of these vehicle types, the more specific term ...
s. The business has roots from the turn of the century involving
cap A cap is a flat headgear, usually with a visor. Caps have crowns that fit very close to the head. They made their first appearance as early as 3200 BC. The origin of the word "cap" comes from the Old French word "chapeau" which means "head co ...
production, followed by military
headgear Headgear, headwear, or headdress is any element of clothing which is worn on one's Human head, head, including hats, helmets, turbans and many other types. Headgear is worn for many purposes, including protective clothing, protection against t ...
from 1930 onwards, industrial safety helmets after
World War II World War II or the Second World War (1 September 1939 – 2 September 1945) was a World war, global conflict between two coalitions: the Allies of World War II, Allies and the Axis powers. World War II by country, Nearly all of the wo ...
, and finally motorcycle helmets from 1952 onward.The story of Arai: Thinking ahead. Interview with Michio Arai by Laurent Benchana. ''Motorcycle Sport & Leisure'', January 2004, pp.062–067. Accessed 10 January 2020


History

Arai's origins can be traced back to the production of
kepi The kepi ( ) is a cap with a flat circular top and a peak, or visor. In English, the term is a loanword from , itself a re-spelled version of the , a diminutive form of , meaning . In Europe, the kepi is most commonly associated with French ...
-style caps by Yuichiro Arai in 1900. His son, Hirotake Arai (who succeeded his father in 1930), a keen
motorcyclist Motorcycling is the act of riding a motorcycle. For some people, motorcycling may be the only affordable form of individual motorized transportation, and small-displacement motorcycles are the most common motor vehicle in the most populous co ...
, was approached to create a new design of sun-barrier caps for the growing
Imperial Japanese Army The Imperial Japanese Army (IJA; , ''Dai-Nippon Teikoku Rikugun'', "Army of the Greater Japanese Empire") was the principal ground force of the Empire of Japan from 1871 to 1945. It played a central role in Japan’s rapid modernization during th ...
, which was later involved in the 1934 invasion of China, the
Second Sino-Japanese War The Second Sino-Japanese War was fought between the Republic of China (1912–1949), Republic of China and the Empire of Japan between 1937 and 1945, following a period of war localized to Manchuria that started in 1931. It is considered part ...
, and World War II. After production was stopped during WWII, Hirotake Arai created the Arai Sewing Machine Company, which produced and exported
T-shirt A T-shirt (also spelled tee shirt, or tee for short) is a style of fabric shirt named after the T shape of its body and sleeves. Traditionally, it has short sleeves and a round neckline, known as a '' crew neck'', which lacks a collar. T-shir ...
s and
overalls Overalls or bib-and-brace overalls, also called dungarees in British English, are a type of garment usually used as protective clothing when working. The garments are commonly referred to as a "pair of overalls" by analogy with "pair of trousers ...
in
occupied Japan Japan was occupied and administered by the Allies of World War II from the surrender of the Empire of Japan on September 2, 1945, at the war's end until the Treaty of San Francisco took effect on April 28, 1952. The occupation, led by the ...
in the late 1940s. When Japanese construction industry unions made protective headwear compulsory, Arai produced safety helmets for construction workers, made from a
resin A resin is a solid or highly viscous liquid that can be converted into a polymer. Resins may be biological or synthetic in origin, but are typically harvested from plants. Resins are mixtures of organic compounds, predominantly terpenes. Commo ...
outer shell lined with
cork "Cork" or "CORK" may refer to: Materials * Cork (material), an impermeable buoyant plant product ** Stopper (plug), or "cork", a cylindrical or conical object used to seal a container *** Wine cork an item to seal or reseal wine Places Ireland * ...
(which has since been substituted with
expanded polystyrene Polystyrene (PS) is a synthetic polymer made from monomers of the aromatic hydrocarbon styrene. Polystyrene can be solid or foamed. General-purpose polystyrene is clear, hard, and brittle. It is an inexpensive resin per unit weight. It is a ...
). He wore an industrial safety helmet when riding his motorcycle and established a new business, the Arai Hirotake Shoten Co. Ltd. After being awarded a
Japanese Industrial Standards are the standardization, standards used for industrial activities in Japan, coordinated by the Japanese Industrial Standards Committee (JISC) and published by the Japanese Standards Association (JSA). The JISC is composed of many nationwide co ...
license in 1950, Arai began manufacturing and selling the first Japanese motorcycling helmets, designated H.A. after his initials.HA/Arai helmet recall
U.S. Department of Transportation (facsimile legal documents), August 1977 (at Google Books). Retrieved 10 January 2020


Expansion

Hirotake Arai's son Michio had spent time in the United States, recognizing a potential market for their helmets (which was dominated by
Bell A bell /ˈbɛl/ () is a directly struck idiophone percussion instrument. Most bells have the shape of a hollow cup that when struck vibrates in a single strong strike tone, with its sides forming an efficient resonator. The strike may be m ...
at the time). Arai was approached by
New Jersey New Jersey is a U.S. state, state located in both the Mid-Atlantic States, Mid-Atlantic and Northeastern United States, Northeastern regions of the United States. Located at the geographic hub of the urban area, heavily urbanized Northeas ...
–based motorsport accessory retailer Roger Weston, who later managed the Arai Helmet Americas division, with a goal to recruit an American racer from the
Daytona 200 The Daytona 200 is an annual motorcycle road racing competition held in early spring at the Daytona International Speedway in Daytona Beach, Florida, Daytona Beach, Florida. The race was founded in 1937 when it was sanctioned by the American Mo ...
to wear an Arai helmet. Despite approaching top American racers and with hopes of Dave Aldana agreeing, it was not until 1978 that Ted Boody Jr. became the first official Arai racer outside of Japan (followed by Freddie Spencer, the first non-Japanese Arai-contracted Grand Prix rider). Weston was also responsible for setting up the legendary dirt track race
Sammy Tanner
(Sammy Tanner Distributing Inc.) in Southern California, as the first, and longest standing U
distributor for the Arai Helmets
Tanner died in 2023, but his family carries on the business. In 1983, Dutch-Belgian former motorcycle road racer Ferry Brouwer formulated a business plan to bring Arai helmets to
Continental Europe Continental Europe or mainland Europe is the contiguous mainland of Europe, excluding its surrounding islands. It can also be referred to ambiguously as the European continent, – which can conversely mean the whole of Europe – and, by som ...
, creating the Dutch Arai Europe division.


Technical aspects

Arai's helmets are hand-built, with each
fibre-reinforced plastic Fibre-reinforced plastic (FRP; also called fibre-reinforced polymer, or in American English ''fiber'') is a composite material made of a polymer matrix reinforced with fibres. The fibres are usually glass (in fibreglass), carbon (in carbon-fibre ...
shell incorporating multiple reinforcing parts laid onto a round base (known as a "bird's nest"). Shells are assembled inside a concave metal mould, moulded using a process pioneered by Arai, inspected, and cured in a
kiln A kiln is a thermally insulated chamber, a type of oven, that produces temperatures sufficient to complete some process, such as hardening, drying, or Chemical Changes, chemical changes. Kilns have been used for millennia to turn objects m ...
before further processing and inspection.


Safety

All Arai helmets sold in the US are made to meet or exceed Snell Memorial Foundation safety standards. A number of Arai helmets meet FIA requirements for
Formula One Formula One (F1) is the highest class of worldwide racing for open-wheel single-seater formula Auto racing, racing cars sanctioned by the Fédération Internationale de l'Automobile (FIA). The FIA Formula One World Championship has been one ...
and other motorsports.


Arai Quantic and the new ECE 22.06 standard

For many years the safety standard that applied to motorcycle helmets sold in Europe had been ECE 22-05. The Economic Commission for Europe (ECE) at the United Nations developed this testing for helmet safety, UN Regulation 22. It came into force in 1982 as ECE 22-02. The fifth amendment, 22-05, took effect from March 2005. The standard mandated numerous tests in a whole host of areas: the shell, the strap, the visor, the field of vision, and so on. But perhaps the most crucial test measured a helmet's ability to absorb the energy of an impact. Unchanged since 2005, the United Nations eventually updated the standard to the newer ECE 22.06. One of the criticisms of the ECE 22-05 was that the impacts were always directed at the same five points on the helmet. Under ECE 22-06, the testers randomly choose three further test points from a selection of 12. And this is important because, under the old system, it was theoretically possible for manufacturers to reinforce their helmets in the known areas. 22-06 also measures what is known as angled impacts. It is now accepted that such blows can cause severe brain injuries as the brain potentially rotates violently inside the skull, causing tears in the brain's structure. And so 22-06 tests incorporate impacts against an anvil with a 45-degree angle. Extra sensors measure the twisting forces transmitted through the helmet to the rider's head. It was expected that under this particular test, rounder, smoother shells would perform better, and the first helmet to pass the new ECE 22.06 test was an Arai: the Quantic.


Accolades

From 1999 to 2011, Arai was ranked first in customer satisfaction in all thirteen annual J. D. Power and Associates Motorcycle Helmet Satisfaction studies.


Gallery

File:Arai Helmet Kit.jpg, Arai XD helmet kit File:Arai Astro DSC00428.JPG, Arai Astro helmet File:Micheal Fitzgerald Arai Racing Helmet.jpg, Custom-painted Arai GP5 helmet File:Bjorn-helmet.jpg, Björn Wirdheim wearing an Arai helmet


See also

*
SHARP (helmet ratings) SHARP (the Safety Helmet Assessment and Rating Programme) is a Government of the United Kingdom, British government quality ratings scheme for motorcycle helmets, established in 2007, with the objective of improving motorcycle safety on Roads in ...


References


External links

* {{Sports equipment brands Helmet manufacturers Companies based in Saitama Prefecture Manufacturing companies of Japan Clothing companies established in 1926 Hat companies Sporting goods manufacturers of Japan Defunct defense companies of Japan Japanese brands Japanese companies established in 1926