metallurgy Metallurgy is a domain of materials science and engineering that studies the physical and chemical behavior of metallic elements, their inter-metallic compounds, and their mixtures, which are known as alloys. Metallurgy encompasses both the sci ...

, alpha case is the oxygen-enriched surface

phase Phase or phases may refer to: Science *State of matter, or phase, one of the distinct forms in which matter can exist *Phase (matter), a region of space throughout which all physical properties are essentially uniform *Phase space, a mathematica ...

that occurs when

titanium Titanium is a chemical element with the Symbol (chemistry), symbol Ti and atomic number 22. Found in nature only as an oxide, it can be reduced to produce a lustrous transition metal with a silver color, low density, and high strength, resista ...

and its alloys are exposed to heated air or oxygen. Alpha case is hard and brittle, and tends to create a series of microcracks that will reduce the metal's performance and its fatigue properties. Alpha case can be minimized or avoided by processing titanium at very deep vacuum levels. However once present on the surface, the currently applied method to remove the alpha case is by the subtractive methods of machining and/or chemical milling. An emerging technique is to subject the metal to an electrochemical treatment in molten salts, such as calcium chloride or lithium chloride at elevated temperatures. This method removes the dissolved oxygen from the alpha case, hence restoring the oxygen-free metal. However, an unwanted consequence of the high temperature treatment is the growth of the

grains A grain is a small, hard, dry fruit (caryopsis) – with or without an attached hull layer – harvested for human or animal consumption. A grain crop is a grain-producing plant. The two main types of commercial grain crops are cereals and legumes ...

in the metal. Grain growth may be limited by lowering the molten salt temperature. Alternatively, the metal may be rolling-pressed again to break the large grains into smaller ones.

References

Titanium Metallurgy {{Industry-stub