Aerosud Aerospace
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Aerosud is a group of companies with Aerosud Holdings as the parent company. The group is a South African
aeronautical engineering Aerospace engineering is the primary field of engineering concerned with the development of aircraft and spacecraft. It has two major and overlapping branches: aeronautical engineering and astronautical engineering. Avionics engineering is s ...
and manufacturing company. Aerosud Aerospace was renamed Paramount Aerospace following its acquisition by Paramount Group and Aerosud Innovation and Training Centre (ITC) was incorporated in the AHRLAC Holdings Ahrlac of companies during a 2014 restructuring.


History

Aerosud was formed during 1990 by a number of former employees of the
Atlas Aircraft Corporation The Atlas Aircraft Corporation (also known as Atlas Aviation) was a South African aircraft manufacturer. It was a division of the South African government-owned defence conglomerate Armaments Corporation of South Africa (commonly known as ''A ...
, including several key designers of Denel Rooivalk
attack helicopter An attack helicopter is an armed helicopter with the primary role of an attack aircraft, with the offensive (military), offensive capability of engaging ground targets such as enemy infantry, military vehicles and fortifications. Due to their ...
and similar leading engineers involved in the Atlas Cheetah fighter program (A locally-developed upgrade of the
Dassault Mirage III The Dassault Mirage III () is a family of single/dual-seat, single-engine, fighter aircraft developed and manufactured by French aircraft company Dassault Aviation. It was the first Western European combat aircraft to exceed Mach 2 in horizont ...
fighter). One designer Paul Potgieter, became the company's
managing director A chief executive officer (CEO), also known as a chief executive or managing director, is the top-ranking corporate officer charged with the management of an organization, usually a company or a nonprofit organization. CEOs find roles in variou ...
. The entity initially focused itself on the aeromechanical sector. Aerosud's early years of operation were marked by a feud between itself and Atlas, which was only resolved over a decade later. The company's first major contract involved the re-engining of the
Dassault Mirage F1 The Dassault Mirage F1 is a French fighter and attack aircraft designed and manufactured by Dassault Aviation. It was developed as a successor to the Mirage III family. During the 1960s, Dassault commenced development of what would become t ...
with the
Soviet The Union of Soviet Socialist Republics. (USSR), commonly known as the Soviet Union, was a List of former transcontinental countries#Since 1700, transcontinental country that spanned much of Eurasia from 1922 until Dissolution of the Soviet ...
-sourced Klimov RD-33 engine most commonly used to power the
Mikoyan MiG-29 The Mikoyan MiG-29 (; NATO reporting name: Fulcrum) is a twin-engine fighter aircraft designed in the Soviet Union. Developed by the Mikoyan design bureau as an air superiority fighter during the 1970s, the MiG-29, along with the larger Suk ...
fighter. This project was intended to demonstrate a viable upgrade path for Mirage F1 operators, particularly
South African Air Force The South African Air Force (SAAF) is the air warfare branch of South African National Defence Force, with its headquarters in Pretoria. The South African Air Force was established on 1 February 1920. The Air Force saw service in World War II a ...
(SAAF). The South African government ultimately decided to acquire the Swedish
Saab JAS 39 Gripen The Saab JAS 39 Gripen ( ; English: ''Griffin'') is a light single-engine supersonic multirole fighter aircraft manufactured by the Swedish aerospace and defence company Saab AB. The Gripen has a delta wing and canard configuration with rela ...
; despite this, the fighter was a technical success and has been used for decades by Aerosud as a company demonstrator. The programme was also viewed as a useful primer for future international collaboration. During the mid-1990s, Aerosud embarked on a diversification into the commercial aviation market, becoming involved in the design of
galley A galley is a type of ship optimised for propulsion by oars. Galleys were historically used for naval warfare, warfare, Maritime transport, trade, and piracy mostly in the seas surrounding Europe. It developed in the Mediterranean world during ...
s and other interior systems. Aerosud since became an internationally recognised supplier for interior systems. Around 2000, Aerosud embarked upon major expansion of its production capacity. From the company's premises outside of
Pretoria, South Africa Pretoria ( ; ) is the administrative capital of South Africa, serving as the seat of the executive branch of government, and as the host to all foreign embassies to the country. Pretoria straddles the Apies River and extends eastward into ...
, it manufactures around 2,000 parts and assemblies per day and supplies these to the assembly lines of various international aerospace manufacturers, including
Airbus Airbus SE ( ; ; ; ) is a Pan-European aerospace corporation. The company's primary business is the design and manufacturing of commercial aircraft but it also has separate Airbus Defence and Space, defence and space and Airbus Helicopters, he ...
,
Boeing The Boeing Company, or simply Boeing (), is an American multinational corporation that designs, manufactures, and sells airplanes, rotorcraft, rockets, satellites, and missiles worldwide. The company also provides leasing and product support s ...
,
BAE Systems BAE Systems plc is a British Multinational corporation, multinational Aerospace industry, aerospace, military technology, military and information security company, based in London. It is the largest manufacturer in Britain as of 2017. It is ...
, and
AgustaWestland AgustaWestland was an Anglo-Italian helicopter design and manufacturing company, which was a wholly owned subsidiary of Finmeccanica (now known as Leonardo). It was formed in July 2000 as an Anglo-Italian multinational company, when Finmeccani ...
. Under a 15-year strategic partnership deal with Boeing, Aerosud constructed a new manufacturing plant near Pretoria to build cabin elements, having been appointed the sole supplier of interior composites and
thermoplastic A thermoplastic, or thermosoftening plastic, is any plastic polymer material that becomes pliable or moldable at a certain elevated temperature and solidifies upon cooling. Most thermoplastics have a high molecular weight. The polymer chains as ...
frames across Boeing's range. By 2006, the firm has become deeply involved in numerous civilian and military aviation engineering projects, covering aspects such as design, development, prototyping, manufacture and in service support. That same year, Aerosud was appointed to perform both the design and manufacture of interior elements of the Airbus A400M Atlas. The firm's involvement in the programme continued even following the SAAF's decision to cancel its A400M order. Two years prior, the company had become involved as a
subcontractor A subcontractor is a person or business which undertakes to perform part or all of the obligations of another's contract, and a subcontract is a contract which assigns part of an existing contract to a subcontractor. A general contractor, prime ...
in the
Airbus A320 family The Airbus A320 family is a series of narrow-body airliners developed and produced by Airbus. The A320 was launched in March 1984, first flew on 22 February 1987, and was introduced in April 1988 by Air France. The first member of the fami ...
, manufacturing elements such
leading edge The leading edge is the part of the wing that first contacts the air;Crane, Dale: ''Dictionary of Aeronautical Terms, third edition'', page 305. Aviation Supplies & Academics, 1997. alternatively it is the foremost edge of an airfoil sectio ...
wing components and the avionics bay subassemblies. During late 2009, Aerosud commenced work on the upgrading of the SAAF's fleet of
Pilatus PC-9 The Pilatus PC-9 is a single-engine, low-wing tandem-seat turboprop training aircraft designed and manufactured by Pilatus Aircraft of Switzerland. Developed as a more powerful evolution of the preceding Pilatus PC-7, the PC-9 features an enlar ...
trainer aircraft, installing a
glass cockpit A glass cockpit is an aircraft cockpit that features an array of electronic (digital) flight instrument display device, displays, typically large liquid-crystal display, LCD screens, rather than traditional Analog device, analog dials and gauges ...
and a modern avionics suite, as well as removing obsolete equipment. That same year, the South African defense company Paramount Group purchased a 19% stake in Aerosud. During the 2010s, the company became involved in the AHRLAC Holdings Ahrlac, a light attack and reconnaissance aircraft; it was originally being developed as a
joint venture A joint venture (JV) is a business entity created by two or more parties, generally characterized by shared ownership, shared returns and risks, and shared governance. Companies typically pursue joint ventures for one of four reasons: to acce ...
with Paramount Group.Majumdar, Dave
"South Africa's Dirt-Cheap War Machine."
''The National Interest'', 9 October 2015.
Aerosud restructured in 2014 with the Industrial Development Corporation (IDC) taking up 25% shareholding in Aerosud Holdings and some of the founding members exciting the company partially or completely. Aerosud Aerospace was sold to Paramount Group and subsequently renamed as Paramount Aerospace, whilst Aerosud Innovation and Training Centre (ITC) that housed the development of the AHRLAC aircraft was spun out in a separate group owned at the time by the Potgieter and Itchikowitz families. Following the restructuring Aerosud focused solely on commercial aerospace activities. During September 2014, a three-party collaborative agreement was signed by
Denel Denel SOC Ltd is a South African state-owned aerospace and military technology conglomerate established in 1992. It was created when the manufacturing subsidiaries of Armscor were split off in order for Armscor to become the procurement agency ...
Aerostructures, Aerosud and Airbus to create a 10-year investment plan for the development of more sophisticated manufacturing techniques; the agreement was viewed as a step towards a greater presence on the competitive global supply chain of Airbus and other original equipment manufacturers. With the demise of
Denel Denel SOC Ltd is a South African state-owned aerospace and military technology conglomerate established in 1992. It was created when the manufacturing subsidiaries of Armscor were split off in order for Armscor to become the procurement agency ...
Aerostructures and the chronic financial troubles South African Airways (as an off-take catalyst for Airbus) finds itself in this agreement never developed its potential. Since 2014 Aerosud expressed its interest in adding structural composites as a new offering. It acquired a patented and innovative tooling and production technology, Cellular Core Technology (CCT) that allows the production of complex shaped, multi cell structural composites in a single curing process. The technology allows for highly optimized designs (weight reduction) and reduced labour cost with a lot of assembly work eliminated. Although the technical community at OEMs showed a lot of enthusiasm for CCT only prototype\demonstrator components have been successfully launched.


References

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Vehicle manufacturing companies established in 1990 Aircraft manufacturers of South Africa Manufacturing companies based in the City of Tshwane Organisations based in Pretoria 1990 establishments in South Africa