aluminium alloy An aluminium alloy ( UK/IUPAC) or aluminum alloy ( NA; see spelling differences) is an alloy in which aluminium (Al) is the predominant metal. The typical alloying elements are copper, magnesium, manganese, silicon, tin, nickel and zinc. There ...

is an alloy in the wrought aluminium-copper family (2000 or 2xxx series). It is one of the Weldalite family of Aluminium–lithium alloys. It is one of the most complex grades in the 2000 series, with at least 91.9%

aluminium Aluminium (or aluminum in North American English) is a chemical element; it has chemical symbol, symbol Al and atomic number 13. It has a density lower than that of other common metals, about one-third that of steel. Aluminium has ...

by weight. 2195 aluminium can be alternately referred to by the UNS designation A92195.

Properties

Like most other aluminium-copper alloys, 2195 is a high-strength alloy, with bad workability, and poor corrosion resistance. Being highly alloyed, it tends to fall on the higher strength and lower corrosion resistance side. As a wrought alloy, it is not used in

casting Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify. The solidified part is also known as a casting, which is ejected or ...

. It can be welded, particularly by

friction stir welding Friction stir welding (FSW) is a solid-state joining process that uses a non-consumable tool to join two facing workpieces without melting the workpiece material. Heat is generated by friction between the rotating tool and the workpiece material, ...

, and is fracture resistant at cryogenic temperatures.

Applications

The high strength to weight ratio of this alloy has resulted in its aerospace applications such as the Space Shuttle Super Lightweight external tank.Super Lightweight External Tank
NASA, retrieved 12 Dec 2013. It is 30 % stronger and 5 % less dense than the 2219 alloy used in the original

Space Shuttle external tank The Space Shuttle external tank (ET) was the component of the Space Shuttle launch vehicle that contained the liquid hydrogen fuel and liquid oxygen oxidizer. During lift-off and ascent it supplied the fuel and oxidizer under pressure to the ...

. 2195 is used for the propellant tanks of the

Falcon 9 Full Thrust Falcon 9 Full Thrust (also known as Falcon 9 v1.2) is a Reusable launch system#Partial reusable launch systems, partially reusable, two-stage-to-orbit, medium-lift launch vehicle when reused and Heavy-lift launch vehicle when expended designed an ...

orbital launcher, and for the new ULA Vulcan first stage.

Chemical composition

The alloy composition of 2195 aluminium is: *

Aluminium Aluminium (or aluminum in North American English) is a chemical element; it has chemical symbol, symbol Al and atomic number 13. It has a density lower than that of other common metals, about one-third that of steel. Aluminium has ...

: 91.9 to 94.9% *

Copper Copper is a chemical element; it has symbol Cu (from Latin ) and atomic number 29. It is a soft, malleable, and ductile metal with very high thermal and electrical conductivity. A freshly exposed surface of pure copper has a pinkish-orang ...

: 3.7 to 4.3% *

Lithium Lithium (from , , ) is a chemical element; it has chemical symbol, symbol Li and atomic number 3. It is a soft, silvery-white alkali metal. Under standard temperature and pressure, standard conditions, it is the least dense metal and the ...

: 0.8 to 1.2% *

Magnesium Magnesium is a chemical element; it has Symbol (chemistry), symbol Mg and atomic number 12. It is a shiny gray metal having a low density, low melting point and high chemical reactivity. Like the other alkaline earth metals (group 2 ...

: 0.25 to 0.8% *

Silver Silver is a chemical element; it has Symbol (chemistry), symbol Ag () and atomic number 47. A soft, whitish-gray, lustrous transition metal, it exhibits the highest electrical conductivity, thermal conductivity, and reflectivity of any metal. ...

: 0.25 to 0.6% *

Zirconium Zirconium is a chemical element; it has Symbol (chemistry), symbol Zr and atomic number 40. First identified in 1789, isolated in impure form in 1824, and manufactured at scale by 1925, pure zirconium is a lustrous transition metal with a greyis ...

: 0.08 to 0.16% *

Iron Iron is a chemical element; it has symbol Fe () and atomic number 26. It is a metal that belongs to the first transition series and group 8 of the periodic table. It is, by mass, the most common element on Earth, forming much of Earth's o ...

: 0.15% max *

Silicon Silicon is a chemical element; it has symbol Si and atomic number 14. It is a hard, brittle crystalline solid with a blue-grey metallic lustre, and is a tetravalent metalloid (sometimes considered a non-metal) and semiconductor. It is a membe ...

: 0.12% max *

Titanium Titanium is a chemical element; it has symbol Ti and atomic number 22. Found in nature only as an oxide, it can be reduced to produce a lustrous transition metal with a silver color, low density, and high strength, resistant to corrosion in ...

: 0.1% max *

Zinc Zinc is a chemical element; it has symbol Zn and atomic number 30. It is a slightly brittle metal at room temperature and has a shiny-greyish appearance when oxidation is removed. It is the first element in group 12 (IIB) of the periodic tabl ...

: 0.25% max * Residuals: 0.15% max

References

{{Aluminium alloys Aluminium alloys Aluminium–copper alloys