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Set-off (printing)
In printing, set-off is the term given to the unwanted transfer of ink from one printed sheet to another. The problem can occur with most types of printing, and is avoided by the use of slipsheets between copies (so any ink transfer occurs onto discardable paper) or anti-set-off spray powder. The term in offset printing also refers to the unwanted transfer of ink to rollers and friction points throughout the printing press. Ink that is not properly dried or set can build up over time and cause marking on the finished product. Additionally, some offset printing applications add moisture back into the paper template after an offset heat set dryer. Water that does not have enough hardness will break down the calcium carbonate in the paper and cause build-up or set-off on later components of the press. See also *lithography *offset printing *letterpress printing *printmaking *printing press *color printing - Colour Printing *MAN Roland *Koenig & Bauer - KBA *Komori *Heidelberger Druc ...
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Printing
Printing is a process for mass reproducing text and images using a master form or template. The earliest non-paper products involving printing include cylinder seals and objects such as the Cyrus Cylinder and the Cylinders of Nabonidus. The earliest known form of printing as applied to paper was woodblock printing, which appeared in China before 220 AD for cloth printing. However, it would not be applied to paper until the seventh century.Shelagh Vainker in Anne Farrer (ed), "Caves of the Thousand Buddhas", 1990, British Museum publications, Later developments in printing technology include the movable type invented by Bi Sheng around 1040 AD and the printing press invented by Johannes Gutenberg in the 15th century. The technology of printing played a key role in the development of the Renaissance and the Scientific Revolution and laid the material basis for the modern knowledge-based economy and the spread of learning to the masses. History Woodblock printing Woodblo ...
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Anti-set-off Spray Powder
In printing, anti-set-off spray powder is used to make an air gap between printed sheets of paper. This enables the ink to dry naturally and therefore avoid the unwanted transfer of ink from one printed sheet to another. The problem can occur with most types of printing. Anti-set-off spray powder is generally made from natural starches from plants and vegetables. There remains a demand for soluble powders (sometimes known as vanished powders) based on natural sugars which are often used when the final printed sheet is to be varnished. In addition there is still a relatively small amount of powder made from minerals (e.g. Calcium Carbonate, rather than Talc) used in offset litho printing; however these mineral powders are not so popular because of the potential health implications and abrasive properties. Spray powder is used to separate printed sheets to enable air to naturally dry the printing ink. The diameter of the powder used is relative to the density (g/m2) of the stock ( ...
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Offset Printing
Offset printing is a common printing technique in which the inked image is transferred (or "offset") from a plate to a rubber blanket and then to the printing surface. When used in combination with the lithography, lithographic process, which is based on the repulsion of oil and water, the offset technique employs a flat (planographic printing, planographic) image carrier. Ink rollers transfer ink to the image areas of the image carrier, while a water roller applies a water-based film to the non-image areas. The modern "web" process feeds a large reel of paper through a large press machine in several parts, typically for several meters, which then prints continuously as the paper is fed through. Development of the offset press came in two versions: in 1875 by Robert Barclay of England for printing on tinplate, tin and in 1904 by Ira Washington Rubel of the United States for printing on paper. Rubel's contemporary in Continental Europe was Kašpar Hermann, the author of the off ...
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Calcium Carbonate
Calcium carbonate is a chemical compound with the chemical formula . It is a common substance found in Rock (geology), rocks as the minerals calcite and aragonite, most notably in chalk and limestone, eggshells, gastropod shells, shellfish skeletons and pearls. Materials containing much calcium carbonate or resembling it are described as calcareous. Calcium carbonate is the active ingredient in agricultural lime and is produced when calcium ions in hard water react with carbonate ions to form limescale. It has medical use as a calcium supplement or as an antacid, but excessive consumption can be hazardous and cause hypercalcemia and digestive issues. Chemistry Calcium carbonate shares the typical properties of other carbonates. Notably, it: *reacts with acids, releasing carbonic acid which quickly disintegrates into carbon dioxide and water: : *releases carbon dioxide upon heating, called a thermal decomposition reaction, or calcination (to above 840 °C in the case of ), t ...
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Lithography
Lithography () is a planographic method of printing originally based on the miscibility, immiscibility of oil and water. The printing is from a stone (lithographic limestone) or a metal plate with a smooth surface. It was invented in 1796 by the German author and actor Alois Senefelder and was initially used mostly for sheet music, musical scores and maps.Meggs, Philip B. ''A History of Graphic Design''. (1998) John Wiley & Sons, Inc. p 146, .Carter, Rob, Ben Day, Philip Meggs. ''Typographic Design: Form and Communication'', Third Edition. (2002) John Wiley & Sons, Inc. p. 11. Lithography can be used to print text or images onto paper or other suitable material. A lithograph is something printed by lithography, but this term is only used for printmaking, fine art prints and some other, mostly older, types of printed matter, not for those made by modern commercial lithography. Traditionally, the image to be printed was drawn with a greasy substance, such as oil, fat, or wax on ...
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Letterpress Printing
Letterpress printing is a technique of relief printing for producing many copies by repeated direct impression of an inked, raised surface against individual sheets of paper or a continuous roll of paper. A worker composes and locks movable type into the "bed" or "chase" of a press, inks it, and presses paper against it to transfer the ink from the type, which creates an impression on the paper. In practice, letterpress also includes wood engravings; photo-etched zinc plates ("cuts"); linoleum blocks, which can be used alongside metal type; wood type in a single operation; stereotype (printing), stereotypes; and electrotypes of type and blocks. With certain letterpress units, it is also possible to join movable type with slug (typesetting), slugs cast using hot metal typesetting. In theory, anything that is "type high" (i.e. it forms a layer exactly 0.918 inches thick between the bed and the paper) can be printed using letterpress. Letterpress printing was the normal form of ...
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Printmaking
Printmaking is the process of creating work of art, artworks by printing, normally on paper, but also on fabric, wood, metal, and other surfaces. "Traditional printmaking" normally covers only the process of creating prints using a hand processed technique, rather than a photographic reproduction of a visual artwork which would be printed using an electronic machine (Printer (computing), a printer); however, there is some cross-over between traditional and digital printmaking, including risograph. Prints are created by transferring ink from a Matrix (printing), matrix to a sheet of paper or other material, by a variety of techniques. Common types of matrices include: metal plates for engraving, etching and related intaglio printing techniques; stone, aluminum, or polymer for lithography; blocks of wood for woodcuts and wood engravings; and linoleum for linocuts. Screens made of silk or synthetic fabrics are used for the screen printing process. Other types of matrix substrates ...
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Printing Press
A printing press is a mechanical device for applying pressure to an inked surface resting upon a printing, print medium (such as paper or cloth), thereby transferring the ink. It marked a dramatic improvement on earlier printing methods in which the cloth, paper, or other medium was brushed or rubbed repeatedly to achieve the transfer of ink and accelerated the process. Typically used for texts, the invention and global spread of the printing press was one of the most influential events in the second millennium. In Germany, around 1440, the goldsmith Johannes Gutenberg invented the movable type, movable-type printing press, which started the Printing Revolution. Modelled on the design of existing screw presses, a single Renaissance movable-type printing press could produce up to 3,600 pages per workday, compared to forty by History of typography in East Asia, hand-printing and a few by scribe, hand-copying. Gutenberg's newly devised hand mould made possible the precise and rapi ...
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Color Printing
Color printing or colour printing is the reproduction of an image or text in color (as opposed to simpler black and white or monochrome printing). History of color printing Woodblock printing on textiles preceded printing on paper in both East Asia and Europe, and the use of different blocks to produce patterns in color was common. The earliest way of adding color to items printed on paper was by hand-coloring, and this was widely used for printed images in both Europe and East Asia. Chinese woodcuts have this from at least the 13th century, and European ones from very shortly after their introduction in the 15th century, where it continued to be practiced, sometimes at a very skilled level, until the 19th century—elements of the official British Ordnance Survey maps were hand-colored by boys until 1875. Early European printed books often left spaces for initials, rubrics and other elements to be added by hand, just as they had been in manuscripts, and a few early printe ...
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MAN Roland
Manroland AG manufactures newspaper web offset presses, commercial web offset presses, and sheetfed offset presses for commercial, publications and packaging printing. The company has production facilities in Offenbach am Main and Augsburg. Manroland Mechatronic Systems in Plauen offers third-party customers the opportunity to expand their production capacity. Together with subsidiary companies, manroland AG employs around 7,000 people worldwide (as at 2010). History In 1844, Carl August Reichenbach, nephew of the founder of KBA, Friedrich Koenig, and Carl Buz established the "Reichenbach’sche Maschinenfabrik" (Reichenbach's machine factory) in Augsburg. Six month later the two printing press pioneers supplied their first "Schnellpresse" (automatic cylinder press) to Nikolaus Hartmann's printing plant in Augsburg. Besides the automatic cylinder press, the 19th century saw another innovation in printing press construction and a newspaper publisher was behind this as wel ...
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Koenig & Bauer
Koenig & Bauer AG (; ) is a German company that makes printing presses based in Würzburg. It was founded by Friedrich Koenig and Andreas Friedrich Bauer in Würzburg in 1817, making it the oldest printing press manufacturer in the world still in service. 95% of the banknotes used in the world are printed on printers made by Koenig & Bauer Banknote Solutions SA, a division of Koenig & Bauer. History Founded in 1817, by the 20th century Koenig and Bauer had become a major company and the world's leading manufacturer of security printing equipment. In 1951, the firm began to suffer from the age of the designs of the machines it was selling, some of which dated from the early 1920s, and its chairman, Hans Bolza, faced up to the need to come to terms with Gualtiero Giori, an Italian printer and inventor with a company in Lausanne who had made great advances in intaglio printing. Bolza established an immediate rapport with Giori, and the deal they signed in 1952 led to a long-te ...
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Komori
is a Japanese press manufacturer that manufactures web offset presses, security printing presses, sheet-fed offset presses, package printing presses and printing related equipment. It is one of the last privately-owned press producers. Komori uses Toyota-based manufacturing principles. Each web press is shown to its customer at the factory in full production. With a close inner circle of developers active in installations and global field service, Komori has used over the years Windows-based systems for press console functions. The mix of their own developments with third party products requires little or no integration process at the installation site. Their main manufacturing plant is located in Tsukuba in Ibaraki Prefecture is a Prefectures of Japan, prefecture of Japan located in the Kantō region of Honshu. Ibaraki Prefecture has a population of 2,828,086 (1 July 2023) and has a geographic area of . Ibaraki Prefecture borders Fukushima Prefecture to the north, . ...
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