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Non-metallic Inclusions
Non-metallic inclusions are chemical compounds and nonmetals that are present in steel and other alloys. They are the product of chemical reactions, physical effects, and contamination that occurs during the melting and pouring process. These inclusions are categorized by origin as either endogenous or exogenous. Endogenous inclusions, also known as indigenous, occur within the metal and are the result of chemical reactions. These products precipitate during cooling and are typically very small. Exogenous inclusions are caused by the entrapment of nonmetals. Their size varies greatly and their source can include slag, dross, flux residues, and pieces of the mold. Sources of inclusions formation Non-metallic inclusions arise because of many physical-chemical effects that occur in molten and consolidated metal during production. Non-metallic inclusions that arise because of different reactions during metal production are called natural or indigenous. They include oxides, sulfide ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Nonmetallic Material
Nonmetallic material, or in nontechnical terms a ''nonmetal'', refers to materials which are not metals. Depending upon context it is used in slightly different ways. In everyday life it would be a generic term for those materials such as plastics, wood or ceramics which are not typical metals such as the iron alloys used in bridges. In some areas of chemistry, particularly the periodic table, it is used for just those chemical elements which are not metallic at standard temperature and pressure conditions. It is also sometimes used to describe broad classes of dopant atoms in materials. In general usage in science, it refers to materials which do not have electrons that can readily move around, more technically there are no available states at the Fermi energy, the equilibrium energy of electrons. For historical reasons there is a very different definition of metals in astronomy, with just hydrogen and helium as nonmetals. The term may also be used as a negative of the materials ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Silicate
A silicate is any member of a family of polyatomic anions consisting of silicon and oxygen, usually with the general formula , where . The family includes orthosilicate (), metasilicate (), and pyrosilicate (, ). The name is also used for any salt of such anions, such as sodium metasilicate; or any ester containing the corresponding chemical group, such as tetramethyl orthosilicate. The name "silicate" is sometimes extended to any anions containing silicon, even if they do not fit the general formula or contain other atoms besides oxygen; such as hexafluorosilicate . Most commonly, silicates are encountered as silicate minerals. For diverse manufacturing, technological, and artistic needs, silicates are versatile materials, both natural (such as granite, gravel, and garnet) and artificial (such as Portland cement, ceramics, glass, and waterglass). Structural principles In most silicates, a silicon atom occupies the center of an idealized tetrahedron whose cor ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Aluminium Alloy Inclusions
An inclusion is a solid particle in liquid aluminium alloy. It is usually non-metallic and can be of different nature depending on its source. Problems related to inclusions Inclusions can create problems in the casting when they are large and in too high concentration. Here are examples of problems related to inclusions: * Pinholes in light gauge foil * Flange cracks in beverage containers * Surface streaks in bright automotive trim and lithographic material * Breakage in wire drawing operation * Increased tool wear and tear * Increased porosity * Loss of pressure tightness of engine blocks * Poor machinability * Cosmetic defect in apparent surfaces * Diminished mechanical properties (e.g. ultimate_tensile_strength, Ultimate Tensile Strength, Yield Strength, Elongation (materials science), Elongation) Inclusion types Oxide films In contact with ambient air, liquid aluminium reacts with the oxygen and form an Aluminium oxide, oxide film layer (gamma-Al2O3). This layer becomes thic ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Smelting
Smelting is a process of applying heat and a chemical reducing agent to an ore to extract a desired base metal product. It is a form of extractive metallurgy that is used to obtain many metals such as iron-making, iron, copper extraction, copper, silver mining#Ore processing, silver, tin, lead smelting, lead and zinc smelting, zinc. Smelting uses heat and a chemical reducing agent to decompose the ore, driving off other elements as gases or slag and leaving the metal behind. The reducing agent is commonly a fossil-fuel source of carbon, such as carbon monoxide from incomplete combustion of coke (fuel), coke—or, in earlier times, of charcoal. The oxygen in the ore binds to carbon at high temperatures, as the Chemical energy, chemical potential energy of the bonds in carbon dioxide () is lower than that of the bonds in the ore. Sulfide ores such as those commonly used to obtain copper, zinc or lead, are roasting (metallurgy), roasted before smelting in order to convert the sulfid ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Fatigue (material)
In materials science, fatigue is the initiation and propagation of cracks in a material due to cyclic loading. Once a fatigue crack has initiated, it grows a small amount with each loading cycle, typically producing striations on some parts of the fracture surface. The crack will continue to grow until it reaches a critical size, which occurs when the stress intensity factor of the crack exceeds the fracture toughness of the material, producing rapid propagation and typically complete fracture of the structure. Fatigue has traditionally been associated with the failure of metal components which led to the term metal fatigue. In the nineteenth century, the sudden failing of metal railway axles was thought to be caused by the metal crystallising because of the brittle appearance of the fracture surface, but this has since been disproved. Most materials, such as composites, plastics and ceramics, seem to experience some sort of fatigue-related failure. To aid in predicting the f ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Stamping (metalworking)
Stamping (also known as pressing) is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and Die (manufacturing), die surface forms the metal into a net shape. Stamping includes a variety of sheet-metal forming manufacturing processes, such as punching using a machine press or stamping press, blanking, embossing, bending, flanging, and coining. This could be a single stage operation where every stroke of the press produces the desired form on the sheet metal part, or could occur through a series of stages. The process is usually carried out on sheet metal, but can also be used on other materials, such as polystyrene. Progressive dies are commonly fed from a coil of steel, coil reel for unwinding of coil to a straightener to level the coil and then into a feeder which advances the material into the press and die at a predetermined feed length. Depending on part complexity, the number of stations in the die can be determined. St ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Forge
A forge is a type of hearth used for heating metals, or the workplace (smithy) where such a hearth is located. The forge is used by the smith to heat a piece of metal to a temperature at which it becomes easier to shape by forging, or to the point at which work hardening no longer occurs. The metal (known as the "workpiece") is transported to and from the forge using tongs, which are also used to hold the workpiece on the smithy's anvil while the smith works it with a hammer. Sometimes, such as when hardening steel or cooling the work so that it may be handled with bare hands, the workpiece is transported to the slack tub, which rapidly cools the workpiece in a large body of water. However, depending on the metal type, it may require an oil quench or a salt brine instead; many metals require more than plain water hardening. The slack tub also provides water to control the fire in the forge. Types Coal/coke/charcoal forge A forge typically uses bituminous coal, indus ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Acid
An acid is a molecule or ion capable of either donating a proton (i.e. Hydron, hydrogen cation, H+), known as a Brønsted–Lowry acid–base theory, Brønsted–Lowry acid, or forming a covalent bond with an electron pair, known as a Lewis acid. The first category of acids are the proton donors, or Brønsted–Lowry acid–base theory, Brønsted–Lowry acids. In the special case of aqueous solutions, proton donors form the hydronium ion H3O+ and are known as Acid–base reaction#Arrhenius theory, Arrhenius acids. Johannes Nicolaus Brønsted, Brønsted and Martin Lowry, Lowry generalized the Arrhenius theory to include non-aqueous solvents. A Brønsted–Lowry or Arrhenius acid usually contains a hydrogen atom bonded to a chemical structure that is still energetically favorable after loss of H+. Aqueous Arrhenius acids have characteristic properties that provide a practical description of an acid. Acids form aqueous solutions with a sour taste, can turn blue litmus red, and ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Glass
Glass is an amorphous (non-crystalline solid, non-crystalline) solid. Because it is often transparency and translucency, transparent and chemically inert, glass has found widespread practical, technological, and decorative use in window panes, tableware, and optics. Some common objects made of glass are named after the material, e.g., a Tumbler (glass), "glass" for drinking, "glasses" for vision correction, and a "magnifying glass". Glass is most often formed by rapid cooling (quenching) of the Melting, molten form. Some glasses such as volcanic glass are naturally occurring, and obsidian has been used to make arrowheads and knives since the Stone Age. Archaeological evidence suggests glassmaking dates back to at least 3600 BC in Mesopotamia, Ancient Egypt, Egypt, or Syria. The earliest known glass objects were beads, perhaps created accidentally during metalworking or the production of faience, which is a form of pottery using lead glazes. Due to its ease of formability int ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Spinel
Spinel () is the magnesium/aluminium member of the larger spinel group of minerals. It has the formula in the cubic crystal system. Its name comes from the Latin word , a diminutive form of ''spine,'' in reference to its pointed crystals. Properties Spinel crystallizes in the isometric system; common crystal forms are octahedron, octahedra, usually Crystal twinning, twinned. It has no true Cleavage (crystal), cleavage, but shows an octahedral Parting (crystal), parting and a conchoidal fracture. Its Mohs scale of mineral hardness, hardness is 8, its specific gravity is 3.5–4.1, and it is transparent to opaque with a vitreous to dull Lustre (mineralogy), luster. It may be colorless, but is usually various shades of red, lavender (color), lavender, blue, green, brown, black, or yellow. Chromium(III) causes the red color in spinel from Burma. Some spinels are among the most famous gemstones; among them are the Black Prince's Ruby and the "Timur ruby" in the British Crown Jewels ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Corundum
Corundum is a crystalline form of aluminium oxide () typically containing traces of iron, titanium, vanadium, and chromium. It is a rock (geology), rock-forming mineral. It is a naturally transparency and translucency, transparent material, but can have different colors depending on the presence of transition metal impurities in its crystalline structure. Corundum has two primary gemstone, gem varieties: ruby and sapphire. Rubies are red due to the presence of chromium, and sapphires exhibit a range of colors depending on what transition metal is present. A rare type of sapphire, Sapphire#Padparadscha, padparadscha sapphire, is pink-orange. The name "corundum" is derived from the Tamil language, Tamil-Dravidian languages, Dravidian word ''kurundam'' (ruby-sapphire) (appearing in Sanskrit as ''kuruvinda''). Because of corundum's hardness (pure corundum is defined to have 9.0 on the Mohs scale), it can scratch almost all other minerals. Emery (rock), Emery, a variety of corundum w ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Quartz
Quartz is a hard, crystalline mineral composed of silica (silicon dioxide). The Atom, atoms are linked in a continuous framework of SiO4 silicon–oxygen Tetrahedral molecular geometry, tetrahedra, with each oxygen being shared between two tetrahedra, giving an overall chemical formula of Silicon dioxide, SiO2. Quartz is, therefore, classified structurally as a Silicate mineral#Tectosilicates, framework silicate mineral and compositionally as an oxide mineral. Quartz is the second most abundant mineral in Earth's continental crust, behind feldspar. Quartz exists in two forms, the normal α-quartz and the high-temperature β-quartz, both of which are chiral. The transformation from α-quartz to β-quartz takes place abruptly at . Since the transformation is accompanied by a significant change in volume, it can easily induce microfracturing of ceramics or rocks passing through this temperature threshold. There are many different varieties of quartz, several of which are classifi ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
