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Laser Metal Deposition
Laser metal deposition (LMD) is an additive manufacturing process in which a feedstock material (typically a powder) is melted with a laser and then deposited onto a substrate. A variety of pure metals and alloys can be used as the feedstock, as well as composite materials such as metal matrix composites. Laser sources with a wide variety of intensities, wavelengths, and optical configurations can be used. While LMD is ''typically'' a melt-based process, this is not a requirement, as discussed below. Melt-based processes typically have a strength advantage, due to achieving a full metallurgical fusion. Synonyms include laser powder forming and the proprietary laser engineered net shaping, additive manufacturing technologies developed for fabricating metal parts directly from a computer-aided design (CAD) solid model by using a metal powder injected into a molten pool created by a focused, high-powered laser beam. The process can also make "near" net shape parts when it is not possi ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Additive Manufacturing
3D printing, or additive manufacturing, is the construction of a three-dimensional object from a CAD model or a digital 3D model. It can be done in a variety of processes in which material is deposited, joined or solidified under computer control, with the material being added together (such as plastics, liquids or powder grains being fused), typically layer by layer. In the 1980s, 3D printing techniques were considered suitable only for the production of functional or aesthetic prototypes, and a more appropriate term for it at the time was rapid prototyping. , the precision, repeatability, and material range of 3D printing have increased to the point that some 3D printing processes are considered viable as an industrial-production technology; in this context, the term ''additive manufacturing'' can be used synonymously with ''3D printing''. One of the key advantages of 3D printing is the ability to produce very complex shapes or geometries that would be otherwise infeasibl ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Enthalpy Of Fusion
In thermodynamics, the enthalpy of fusion of a substance, also known as (latent) heat of fusion, is the change in its enthalpy resulting from providing energy, typically heat, to a specific quantity of the substance to change its state from a solid to a liquid, at constant pressure. The enthalpy of fusion is the amount of energy required to convert one mole of solid into liquid. For example, when melting 1 kg of ice (at 0 °C under a wide range of pressures), 333.55 kJ of energy is absorbed with no temperature change. The heat of solidification (when a substance changes from liquid to solid) is equal and opposite. This energy includes the contribution required to make room for any associated change in volume by displacing its environment against ambient pressure. The temperature at which the phase transition occurs is the melting point or the freezing point, according to context. By convention, the pressure is assumed to be unless otherwise specified. Overview T ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Laser Cutting
Laser cutting is a technology that uses a laser to vaporize materials, resulting in a cut edge. While typically used for industrial manufacturing applications, it is now used by schools, small businesses, architecture, and hobbyists. Laser cutting works by directing the output of a high-power laser most commonly through optics. The laser optics and CNC (computer numerical control) are used to direct the laser beam to the material. A commercial laser for cutting materials uses a motion control system to follow a CNC or G-code of the pattern to be cut onto the material. The focused laser beam is directed at the material, which then either melts, burns, vaporizes away, or is blown away by a jet of gas, leaving an edge with a high-quality surface finish. History In 1965, the first production laser cutting machine was used to drilling, drill holes in diamond Die (manufacturing), dies. This machine was made by the Western Electric Engineering Research Center. In 1967, the British pi ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Laser Beam Welding
Laser beam welding (LBW) is a welding technique used to join pieces of metal or thermoplastics through the use of a laser. The beam provides a concentrated heat source, allowing for narrow, deep welds and high welding rates. The process is frequently used in high volume and precision requiring applications using automation, as in the automotive and aeronautics industries. It is based on keyhole or penetration mode welding. Operation Like electron-beam welding (EBW), laser beam welding has high power density (on the order of 1 MW/cm2) resulting in small heat-affected zones and high heating and cooling rates. The spot size of the laser can vary between 0.2 mm and 13 mm, though only smaller sizes are used for welding. The depth of penetration is proportional to the amount of power supplied, but is also dependent on the location of the focal point: penetration is maximized when the focal point is slightly below the surface of the workpiece. A continuous or pulsed la ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Selective Laser Melting
Selective laser melting (SLM) is one of many proprietary names for a metal Additive Manufacturing, additive manufacturing (AM) technology that uses a bed of powder with a source of heat to create metal parts. Also known as direct metal laser sintering (DMLS), the ASTM standard term is powder bed fusion (PBF). PBF is a rapid prototyping, 3D printing, or additive manufacturing technique designed to use a high power-density laser to melt and fuse metallic powders together. History Selective laser melting is one of many proprietary powder bed fusion technologies, started in 1995 at the Fraunhofer Institute ILT in Aachen, Germany. A research project run by Wilhelm Meiners, Konrad Wissenbach, and Andres Gasser resulted in the so-called basic ILT SLM patent. The ASTM International F42 standards committee has grouped selective laser melting into the category of "laser sintering", although this is an acknowledged misnomer because the process fully melts the metal into a solid homogeneou ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Supersonic
Supersonic speed is the speed of an object that exceeds the speed of sound (Mach 1). For objects traveling in dry air of a temperature of 20 °C (68 °F) at sea level, this speed is approximately . Speeds greater than five times the speed of sound (Mach 5) are often referred to as hypersonic. Flights during which only some parts of the air surrounding an object, such as the ends of rotor blades, reach supersonic speeds are called transonic. This occurs typically somewhere between Mach 0.8 and Mach 1.2. Sounds are traveling vibrations in the form of pressure waves in an elastic medium. Objects move at supersonic speed when the objects move faster than the speed at which sound propagates through the medium. In gases, sound travels longitudinally at different speeds, mostly depending on the molecular mass and temperature of the gas, and pressure has little effect. Since air temperature and composition varies significantly with altitude, the speed of s ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Solid-state Physics
Solid-state physics is the study of rigid matter, or solids, through methods such as solid-state chemistry, quantum mechanics, crystallography, electromagnetism, and metallurgy. It is the largest branch of condensed matter physics. Solid-state physics studies how the large-scale properties of solid materials result from their atomic-scale properties. Thus, solid-state physics forms a theoretical basis of materials science. Along with solid-state chemistry, it also has direct applications in the technology of transistors and semiconductors. Background Solid materials are formed from densely packed atoms, which interact intensely. These interactions produce the mechanical (e.g. hardness and Elasticity (physics), elasticity), Heat conduction, thermal, Electrical conduction, electrical, Magnetism, magnetic and Crystal optics, optical properties of solids. Depending on the material involved and the conditions in which it was formed, the atoms may be arranged in a regular, geometric patt ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Cold Spraying
Gas dynamic cold spraying or cold spraying (CS) is a coating deposition method. Solid powders (1 to 50 micrometers in diameter) are accelerated in a supersonic gas jet to velocities up to ca. 1200 m/s. During impact with the substrate, particles undergo plastic deformation and adhere to the surface. To achieve a uniform thickness the spraying nozzle is scanned along the substrate. Metals, polymers, ceramics, composite materials and nanocrystalline powders can be deposited using cold spraying. The kinetic energy of the particles, supplied by the expansion of the gas, is converted to plastic deformation energy during bonding. Unlike thermal spraying techniques, e.g., plasma spraying, arc spraying, flame spraying, or high velocity oxygen fuel (HVOF), the powders are not melted during the spraying process. History Cold spraying was developed by Russian scientists in the 1990s. While experimenting with the particle erosion of the target, which was exposed to a two-phase high-velo ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Metal Powder
Metal powder is a metal that has been broken down into a powder form. Metals that can be found in powder form include aluminium powder, nickel powder, iron powder and many more. There are four different ways metals can be broken down into this powder form: * Direct reduction * Gas atomization * Ultrasonic atomization * Liquid atomization * Centrifugal atomization Processes The following processes can be used to produce metal powder: # Direct reduction is the result of blending carbon with iron oxide ore, heating the mixture, removing the sponge iron from the carbon, grinding it, annealing it, and regrinding to make the powder form usable for manufacturing. # Gas atomization occurs when a molten metal is passed through a passageway to a gas-filled chamber that cools the metal. As it falls, it is collected and annealed into a powder. # Ultrasonic metal atomization uses high-frequency sound waves to break molten metal into uniformly spherical droplets. It offers precise partic ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Welding
Welding is a fabrication (metal), fabrication process that joins materials, usually metals or thermoplastics, primarily by using high temperature to melting, melt the parts together and allow them to cool, causing Fusion welding, fusion. Common alternative methods include solvent welding (of thermoplastics) using chemicals to melt materials being bonded without heat, and #Solid-state welding, solid-state welding processes which bond without melting, such as pressure, cold welding, and diffusion bonding. Metal welding is distinct from lower temperature bonding techniques such as brazing and soldering, which do not melt the base metal (parent metal) and instead require flowing a filler metal to solidify their bonds. In addition to melting the base metal in welding, a filler material is typically added to the joint to form a pool of molten material (the weld pool) that cools to form a joint that can be stronger than the base material. Welding also requires a form of shield to ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
3D Printing Processes
A variety of processes, equipment, and materials are used in the production of a three-dimensional object via additive manufacturing. 3D printing is also known as additive manufacturing, because the numerous available 3D printing process tend to be additive in nature, with a few key differences in the technologies and the materials used in this process. Some of the different types of physical transformations which are used in 3D printing include melt extrusion, light polymerization, continuous liquid interface production and sintering. Types of 3D printing processes There are many 3D printing processes, that are grouped into seven categories by ASTM International in the ISO/ASTM52900-15: * #Stereolithography, Vat photopolymerization * #Material jetting, Material jetting * #Binder jetting, Binder jetting * #Powder bed fusion, Powder bed fusion * #Material extrusion, Material extrusion * #Directed energy deposition (DED), Directed energy deposition * #Lamination, Sheet lamination ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Nozzle
A nozzle is a device designed to control the direction or characteristics of a fluid flow (specially to increase velocity) as it exits (or enters) an enclosed chamber or pipe (material), pipe. A nozzle is often a pipe or tube of varying cross sectional area, and it can be used to direct or modify the flow of a fluid (liquid or gas). Nozzles are frequently used to control the rate of flow, speed, direction, mass, shape, and/or the pressure of the stream that emerges from them. In a nozzle, the velocity of fluid increases at the expense of its pressure energy. Types Jet A gas jet, fluid jet, or hydro jet is a nozzle intended to eject gas or fluid in a coherent stream into a surrounding medium. Gas jets are commonly found in gas stoves, ovens, or barbecues. Gas jets were commonly used for Gas lighting, light before the development of electric light. Other types of fluid jets are found in carburetors, where smooth calibrated orifices are used to regulate the flow of gasoline, fuel ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
