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Gas Sweetening
Amine gas treating, also known as amine scrubbing, gas sweetening and acid gas removal, refers to a group of processes that use aqueous solutions of various alkylamines (commonly referred to simply as amines) to remove hydrogen sulfide (H2S) and carbon dioxide (CO2) from gases. It is a common unit process used in refineries, and is also used in petrochemical plants, natural gas processing plants and other industries. Processes within oil refineries or chemical processing plants that remove Hydrogen Sulfide are referred to as "sweetening" processes because the odor of the processed products is improved by the absence of "sour" hydrogen sulfide. An alternative to the use of amines involves membrane technology. However, membrane separation is less attractive due to the relatively high capital and operating costs as well as other technical factors. Many different amines are used in gas treating: * Diethanolamine (DEA) * Monoethanolamine (MEA) * Methyldiethanolamine (MDEA) * Diis ...
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Amine Plant
In chemistry, amines (, ) are organic compounds that contain carbon-nitrogen bonds. Amines are formed when one or more hydrogen atoms in ammonia are replaced by alkyl or aryl groups. The nitrogen atom in an amine possesses a lone pair of electrons. Amines can also exist as hetero cyclic compounds. Aniline is the simplest aromatic amine, consisting of a benzene ring bonded to an amino group. Amines are classified into three types: primary (1°), secondary (2°), and tertiary (3°) amines. Primary amines (1°) contain one alkyl or aryl substituent and have the general formula RNH2. Secondary amines (2°) have two alkyl or aryl groups attached to the nitrogen atom, with the general formula R2NH. Tertiary amines (3°) contain three substituent groups bonded to the nitrogen atom, and are represented by the formula R3N. The functional group present in primary amines is called the amino group. Classification of amines Amines can be classified according to the nature and number o ...
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Hydrocarbon
In organic chemistry, a hydrocarbon is an organic compound consisting entirely of hydrogen and carbon. Hydrocarbons are examples of group 14 hydrides. Hydrocarbons are generally colourless and Hydrophobe, hydrophobic; their odor is usually faint, and may be similar to that of gasoline or Naphtha, lighter fluid. They occur in a diverse range of molecular structures and phases: they can be gases (such as methane and propane), liquids (such as hexane and benzene), low melting solids (such as paraffin wax and naphthalene) or polymers (such as polyethylene and polystyrene). In the fossil fuel industries, ''hydrocarbon'' refers to naturally occurring petroleum, natural gas and coal, or their hydrocarbon derivatives and purified forms. Combustion of hydrocarbons is the main source of the world's energy. Petroleum is the dominant raw-material source for organic commodity chemicals such as solvents and polymers. Most anthropogenic (human-generated) emissions of greenhouse gases are eithe ...
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Ammonia Production
Ammonia production takes place worldwide, mostly in large-scale manufacturing plants that produce 240 million metric tonnes of ammonia (2023) annually. Based on the annual production in 2023 the major part (~70%) of the production facilities are based in China (29%), India (9.5%), USA (9.5%), Russia (9.5%), Indonesia (4%), Iran (2,9%), Egypt (2,7%), and middle Saudi Arabia (2,7%). 80% or more of ammonia is used as fertilizer. Ammonia is also used for the production of plastics, fibres, explosives, nitric acid (via the Ostwald process), and intermediates for dyes and pharmaceuticals. The industry contributes 1% to 2% of global . Between 18–20 Mt of the gas is transported globally each year. History Dry distillation Before the start of World War I, most ammonia was obtained by the dry distillation of nitrogenous vegetable and animal products; by the reduction of nitrous acid and nitrites with hydrogen; and also by the decomposition of ammonium salts by alkaline hydroxides or by ...
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Petroleum Refining Processes
Petroleum refining processes are the chemical engineering processes and other facilities used in petroleum refineries (also referred to as oil refineries) to transform crude oil into useful products such as liquefied petroleum gas (LPG), gasoline or petrol, kerosene, jet fuel, diesel oil and fuel oils. Refineries and petroleum industries are very large industrial complexes that involve many different processing units and auxiliary facilities such as utility units and storage tanks. Each refinery has its own unique arrangement and combination of refining processes largely determined by the refinery location, desired products and economic considerations. Some modern petroleum refineries process as much as 800,000 to 900,000 barrels (127,000 to 143,000 cubic meters) per day of crude oil. History Prior to the nineteenth century, petroleum was known and utilized in various fashions in Babylon, Egypt, China, Philippines, Rome and along the Caspian Sea. The modern history of the p ...
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Natural Gas
Natural gas (also fossil gas, methane gas, and gas) is a naturally occurring compound of gaseous hydrocarbons, primarily methane (95%), small amounts of higher alkanes, and traces of carbon dioxide and nitrogen, hydrogen sulfide and helium. Methane is a colorless and odorless gas, and, after carbon dioxide, is the second-greatest greenhouse gas that contributes to global climate change. Because natural gas is odorless, a commercial odorizer, such as Methanethiol (mercaptan brand), that smells of hydrogen sulfide (rotten eggs) is added to the gas for the ready detection of gas leaks. Natural gas is a fossil fuel that is formed when layers of organic matter (primarily marine microorganisms) are thermally decomposed under oxygen-free conditions, subjected to intense heat and pressure underground over millions of years. The energy that the decayed organisms originally obtained from the sun via photosynthesis is stored as chemical energy within the molecules of methane and other ...
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Thermal Efficiency
In thermodynamics, the thermal efficiency (\eta_) is a dimensionless performance measure of a device that uses thermal energy, such as an internal combustion engine, steam turbine, steam engine, boiler, furnace, refrigerator, ACs etc. For a heat engine, thermal efficiency is the ratio of the net work output to the heat input; in the case of a heat pump, thermal efficiency (known as the '' coefficient of performance'' or COP) is the ratio of net heat output (for heating), or the net heat removed (for cooling) to the energy input (external work). The efficiency of a heat engine is fractional as the output is always less than the input while the COP of a heat pump is more than 1. These values are further restricted by the Carnot theorem. Overview In general, energy conversion efficiency is the ratio between the useful output of a device and the input, in energy terms. For thermal efficiency, the input, Q_, to the device is heat, or the heat-content of a fuel that is c ...
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Overhead Gas
Overhead may be: * Overhead (business), the ongoing operating costs of running a business * Engineering overhead, ancillary design features required by a component of a device ** Overhead (computing), ancillary computation required by an algorithm or program ** Protocol overhead, additional bandwidth used by a communications protocol ** Line code or encoding overhead, additional bandwidth required for physical line transmission * Overhead information, for telecommunication systems * File system overhead, storage or other consideration required by a file system that is not directly related to data. For example, in tape data storage, the separator between one file and the next is overhead. * Any physical object situated, or action occurring above: ** Overhead line, for power transmission ** Overhead cable, for signal transmission ** Overhead projector, a display system ** Overhead storage, for example overhead storage bins, racks, shelves, cabinets or track systems in aircraft, trai ...
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Reboiler
Reboilers are heat exchangers typically used to provide heat to the bottom of industrial distillation columns. They boil the liquid from the bottom of a distillation column to generate vapors which are returned to the column to drive the distillation separation. The heat supplied to the column by the reboiler at the bottom of the column is removed by the condenser at the top of the column. Proper reboiler operation is vital to effective distillation. In a typical classical distillation column, all the vapor driving the separation comes from the reboiler. The reboiler receives a liquid stream from the column bottom and may partially or completely vaporize that stream. Steam usually provides the heat required for the vaporization. Types of reboilers The most critical element of reboiler design is the selection of the proper type of reboiler for a specific service. Most reboilers are of the shell and tube heat exchanger type and normally steam is used as the heat source in such ...
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Process Flow Diagram
A process flow diagram (PFD) is a diagram commonly used in chemical and process engineering to indicate the general flow of plant processes and equipment. The PFD displays the relationship between ''major'' equipment of a plant facility and does not show minor details such as piping details and designations. Another commonly used term for a PFD is ''process'' ''flowsheet''. It is the key document in process design. Typical content of a process flow diagram Typically, process flow diagrams of a single unit process include the following: * Process piping * Major equipment items *Connections with other systems * Major bypass and recirculation (recycle) streams * Operational data (temperature, pressure, mass flow rate, density, etc.), often by stream references to a mass balance * Process stream names Process flow diagrams generally do not include: * Pipe classes or piping line numbers * Instrumentation details * Minor bypass lines * Instrumentation * Controllers like Level Con ...
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