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Continuous Casting
Continuous casting, also called strand casting, is the process whereby melting, molten metal is solidified into a "semifinished" Billet (semi-finished product), billet, Bloom (casting)#Bloom, bloom, or Slab (casting)#Slab, slab for subsequent rolling in the finishing mills. Prior to the introduction of continuous casting in the 1950s, steel was poured into stationary molds to form ingots. Since then, "continuous casting" has evolved to achieve improved yield, quality, productivity and cost efficiency. It allows lower-cost production of metal sections with better quality, due to the inherently lower costs of continuous, standardised production of a product, as well as providing increased control over the process through automation. This process is used most frequently to cast steel (in terms of tonnage cast). Aluminium and copper are also continuously cast. Sir Henry Bessemer, of Bessemer converter fame, received a patent in 1857 for casting metal between two counter-rotating ...
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Hydrostatic Pressure
Hydrostatics is the branch of fluid mechanics that studies fluids at hydrostatic equilibrium and "the pressure in a fluid or exerted by a fluid on an immersed body". The word "hydrostatics" is sometimes used to refer specifically to water and other liquids, but more often it includes both gases and liquids, whether Compressible flow, compressible or Incompressible flow, incompressible. It encompasses the study of the conditions under which fluids are at rest in Mechanical equilibrium, stable equilibrium. It is opposed to ''fluid dynamics'', the study of fluids in motion. Hydrostatics is fundamental to ''hydraulics'', the engineering of equipment for storing, transporting and using fluids. It is also relevant to geophysics and astrophysics (for example, in understanding plate tectonics and the anomalies of the Gravity of Earth, Earth's gravitational field), to meteorology, to medicine (in the context of blood pressure), and many other fields. Hydrostatics offers physical expl ...
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Carbon
Carbon () is a chemical element; it has chemical symbol, symbol C and atomic number 6. It is nonmetallic and tetravalence, tetravalent—meaning that its atoms are able to form up to four covalent bonds due to its valence shell exhibiting 4 electrons. It belongs to group 14 of the periodic table. Carbon makes up about 0.025 percent of Earth's crust. Three Isotopes of carbon, isotopes occur naturally, carbon-12, C and carbon-13, C being stable, while carbon-14, C is a radionuclide, decaying with a half-life of 5,700 years. Carbon is one of the timeline of chemical element discoveries#Pre-modern and early modern discoveries, few elements known since antiquity. Carbon is the 15th abundance of elements in Earth's crust, most abundant element in the Earth's crust, and the abundance of the chemical elements, fourth most abundant element in the universe by mass after hydrogen, helium, and oxygen. Carbon's abundance, its unique diversity of organic compounds, and its unusual abi ...
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Finland
Finland, officially the Republic of Finland, is a Nordic country in Northern Europe. It borders Sweden to the northwest, Norway to the north, and Russia to the east, with the Gulf of Bothnia to the west and the Gulf of Finland to the south, opposite Estonia. Finland has a population of 5.6 million. Its capital and largest city is Helsinki. The majority of the population are Finns, ethnic Finns. The official languages are Finnish language, Finnish and Swedish language, Swedish; 84.1 percent of the population speak the first as their mother tongue and 5.1 percent the latter. Finland's climate varies from humid continental climate, humid continental in the south to boreal climate, boreal in the north. The land cover is predominantly boreal forest biome, with List of lakes of Finland, more than 180,000 recorded lakes. Finland was first settled around 9000 BC after the Last Glacial Period, last Ice Age. During the Stone Age, various cultures emerged, distinguished by differen ...
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Espoo
Espoo (, ; ) is a city in Finland. It is located to the west of the capital, Helsinki, in southern Uusimaa. The population is approximately . It is the most populous Municipalities of Finland, municipality in Finland. Espoo is part of the Helsinki Metropolitan Area, which has approximately  million inhabitants. Espoo is on the northern shore of the Gulf of Finland and borders Helsinki, Vantaa, Kirkkonummi, Vihti and Nurmijärvi. The city includes the Enclave and exclave, enclave of Kauniainen. Espoo covers an area of . Espoo is a bilingual municipality with Finnish language, Finnish and Swedish language, Swedish as its official languages. The population consists of Finnish speakers, Swedish speakers, and speakers of other languages, well above the national average. Espoo was settled in the Prehistory, Prehistoric Era, with evidence of human settlements dating back 8,000 years. However, the population disappeared during the early Iron Age. During the Middle Ages, Early Mi ...
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Helsinki University Of Technology
Helsinki University of Technology (TKK; ; , HUT in international usage) was a technical university in Finland. It was located in Otaniemi, Espoo in the Helsinki metropolitan area, and it was one of the three universities from which the modern day Aalto University was founded. The university was founded in 1849 by Grand Duke of Finland, Emperor Nicholas I and received university status in 1908. It moved from Helsinki to Otaniemi campus area in 1966. The merger of HUT with two other schools created the Aalto University in 2010, and HUT briefly held the name Aalto University School of Science and Technology before being split into four schools in 2011. Much of the university's Otaniemi campus was designed by Alvar Aalto. History In 1849, TKK was established in Helsinki by the decree of the Russian Emperor Nicholas I, Grand Duke of Finland as a "manufacture and handicraft school", with the name ''Helsingin teknillinen reaalikoulu/Helsingfors tekniska realskola'', along w ...
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Slag
The general term slag may be a by-product or co-product of smelting (pyrometallurgical) ores and recycled metals depending on the type of material being produced. Slag is mainly a mixture of metal oxides and silicon dioxide. Broadly, it can be classified as ferrous (co-products of processing iron and steel), ferroalloy (a by-product of ferroalloy production) or non-ferrous/ base metals (by-products of recovering non-ferrous materials like copper, nickel, zinc and phosphorus). Within these general categories, slags can be further categorized by their precursor and processing conditions (e.g., blast furnace slags, air-cooled blast furnace slag, granulated blast furnace slag, basic oxygen furnace slag, and electric arc furnace slag). Slag generated from the EAF process can contain toxic metals, which can be hazardous to human and environmental health. Due to the large demand for ferrous, ferralloy, and non-ferrous materials, slag production has increased throughout the years des ...
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Programmable Logic Controller
A programmable logic controller (PLC) or programmable controller is an industrial computer that has been ruggedized and adapted for the control of manufacturing processes, such as assembly lines, machines, robotic devices, or any activity that requires high reliability, ease of programming, and process fault diagnosis. PLCs can range from small modular devices with tens of Input/output, inputs and outputs (I/O), in a housing integral with the processor, to large rack-mounted modular devices with thousands of I/O, and which are often networked to other PLC and SCADA systems. They can be designed for many arrangements of digital and analog I/O, extended temperature ranges, immunity to electrical noise, and resistance to vibration and impact. PLCs were first developed in the automobile manufacturing industry to provide flexible, rugged and easily programmable controllers to replace hard-wired relay logic systems. Dick Morley, who invented the first PLC, the Modicon 084, for Gene ...
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Near Net Shape
Near-net-shape is an industrial manufacturing technique. As the name implies, the initial production of the item is very close to the final, or ''net'', shape. This reduces the need for surface finishing. By minimizing the use of finishing methods like machining or grinding, near-net-shape production eliminates more than two-thirds of the production costs in some industries. Processes The following are various near-net-shape processes categorized by material. Ceramics * Gelcasting * Ceramic injection molding * Spray forming *Structural ceramic production Composites * Lanxide process Plastics *Injection moulding *Rapid prototyping Metals *Casting ** Permanent mold casting *Powder metallurgy * Linear friction welding * Friction welding * Metal injection molding *Rapid prototyping * Spray forming * Superplastic forming *Cold forming * Semi-solid metal casting *Photochemical machining Photochemical machining (PCM), also known as photochemical milling or photo etching, is a che ...
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I-beam
An I-beam is any of various structural members with an - (serif capital letter 'I') or H-shaped cross section (geometry), cross-section. Technical terms for similar items include H-beam, I-profile, universal column (UC), w-beam (for "wide flange"), universal beam (UB), rolled steel joist (RSJ), or double-T (especially in Polish language, Polish, Bulgarian language, Bulgarian, Spanish language, Spanish, Italian language, Italian, and German language, German). I-beams are typically made of structural steel and serve a wide variety of construction uses. The horizontal elements of the are called flanges, and the vertical element is known as the "web". The web resists shear forces, while the flanges resist most of the bending moment experienced by the beam. The Euler–Bernoulli beam equation shows that the -shaped section is a very efficient form for carrying both bending and shearing (physics), shear loads in the plane of the web. On the other hand, the cross-section has a reduced ...
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