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Cemented Carbide
Cemented carbides are a class of hard materials used extensively for cutting tool material, cutting tools, as well as in other industrial applications. It consists of fine particles of carbide cemented into a composite material, composite by a binder metal. Cemented carbides commonly use tungsten carbide (WC), titanium carbide (TiC), or tantalum carbide (TaC) as the aggregate. Mentions of "carbide" or "tungsten carbide" in industrial contexts usually refer to these cemented composites. Most of the time, carbide cutters will leave a better surface finish on a part and allow for speeds and feeds, faster machining than high-speed steel or other tool steels. Carbide tools can withstand higher temperatures at the cutter-workpiece interface than standard high-speed steel tools (which is a principal reason enabling the faster machining). Carbide is usually superior for the cutting of tough materials such as carbon steel or stainless steel, as well as in situations where other cutting t ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Hot Isostatic Pressing
Hot isostatic pressing (HIP) is a manufacturing process, used to reduce the porosity of metals and increase the density of many ceramic materials. This improves the material's mechanical properties and workability. The HIP process subjects a component to both elevated temperature and isostatic gas pressure within a high-pressure containment vessel, unlike the cold isostatic pressing (CIP), where the component is maintained at room temperature. The pressurizing gas most widely used is argon. An inert gas is used so that the material does not chemically react. The choice of metal can minimize negative effects of chemical reactions. Nickel, stainless or mild steel, or other metals can be chosen depending on the desired redox conditions. The chamber is heated, causing the pressure inside the vessel to increase. Many systems use associated gas pumping to achieve the necessary pressure level. Pressure is applied to the material from all directions (hence the term "isostatic"). For ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Galling
Galling is a form of wear caused by adhesion between sliding surfaces. When a material galls, some of it is pulled with the contacting surface, especially if there is a large amount of force compressing the surfaces together. Galling is caused by a combination of friction and adhesion between the surfaces, followed by slipping and tearing of crystal structure beneath the surface. This will generally leave some material stuck or even friction welding, friction welded to the adjacent surface, whereas the galled material will appear worn, chipped, or even gouged and may have balled-up or torn lumps of material stuck to its surface. Galling is most commonly found in metal surfaces that are in sliding contact with each other. It is especially common where there is inadequate lubrication between the surfaces. However, certain metals will generally be more prone to galling, due to the atomic structure of their crystals. For example, aluminium will gall very easily, whereas annealed ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Diamond-like Carbon
Diamond-like carbon (DLC) is a class of amorphous carbon material that displays some of the typical properties of diamond. DLC is usually applied as coatings to other materials that could benefit from such properties. DLC exists in seven different forms. All seven contain significant amounts of sp3 hybridized carbon atoms. The reason that there are different types is that even diamond can be found in two crystalline polytypes. The more common one uses a cubic lattice, while the less common one, lonsdaleite, has a hexagonal lattice. By mixing these polytypes at the nanoscale, DLC coatings can be made that at the same time are amorphous, flexible, and yet purely sp3 bonded "diamond". The hardest, strongest, and slickest is tetrahedral amorphous carbon (ta-C). Ta-C can be considered to be the "pure" form of DLC, since it consists almost entirely of sp3 bonded carbon atoms. Fillers such as hydrogen, graphitic sp2 carbon, and metals are used in the other 6 forms to reduce produc ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Aluminium Titanium Nitride
Titanium aluminium nitride (TiAlN) or aluminium titanium nitride (AlTiN; for aluminium contents higher than 50%) is a group of metastable hard coatings consisting of nitrogen and the metallic elements aluminium and titanium. This compound as well as similar compounds(such as TiN and TiCN) are most notably used for coating machine tools such and endmills and drills to change their properties, such as increased thermal stability and/or wear resistance. Four important compositions (metal content 100 wt.%) are deposited in industrial scale by physical vapor deposition methods: * Ti50Al50N (industrially introduced by the company CemeCoat (now CemeCon) Aachen, BRD, group T. Leydecker ca. 1989) * Al55Ti45N (industrially introduced by the company Metaplas Ionon (now Oerlikon), Bergisch Gladbach, BRD, group J. Vetter ca. 1999) * Al60Ti40N (industrially introduced by the company Kobe Steel, Kobe, Japan, ca. 1992) * Al66Ti34N (industrially introduced by the company Metaplas (now Oerlikon) ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Titanium Carbide-nitride
Titanium nitride (TiN; sometimes known as tinite) is an extremely hard ceramic material, often used as a physical vapor deposition (PVD) coating on titanium alloys, steel, carbide, and aluminium components to improve the substrate's surface properties. Applied as a thin coating, TiN is used to harden and protect cutting and sliding surfaces, for decorative purposes (for its golden appearance), and as a non-toxic exterior for medical implants. In most applications a coating of less than is applied. Characteristics TiN has a Vickers hardness of 1800–2100, hardness of , a modulus of elasticity of , a thermal expansion coefficient of 9.35 K−1, and a superconducting transition temperature of 5.6 K. TiN oxidizes at 800 °C in a normal atmosphere. It is chemically stable at 20 °C, according to laboratory tests, but can be slowly attacked by concentrated acid solutions with rising temperatures. TiN has a brown color and appears gold when applied as a coating. ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Titanium Nitride
Titanium nitride (TiN; sometimes known as tinite) is an extremely hard ceramic material, often used as a physical vapor deposition (PVD) coating on titanium alloys, steel, carbide, and aluminium components to improve the substrate's surface properties. Applied as a thin coating, TiN is used to harden and protect cutting and sliding surfaces, for decorative purposes (for its golden appearance), and as a non-toxic exterior for medical implants. In most applications a coating of less than is applied. Characteristics TiN has a Vickers hardness of 1800–2100, hardness of , a modulus of elasticity of , a thermal expansion coefficient of 9.35 K−1, and a superconducting transition temperature of 5.6 K. TiN oxidizes at 800 °C in a normal atmosphere. It is chemically stable at 20 °C, according to laboratory tests, but can be slowly attacked by concentrated acid solutions with rising temperatures. TiN has a brown color and appears gold when applied as a coati ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Endmill
An end mill is a type of milling cutter, a cutting tool used in industrial milling applications. They can have several end configurations: round (ball), tapered, or straight are a few popular types. They are most commonly used in "milling machines" that move a piece of material against the end mill to remove chips of the material to create a desired size or shape. It is distinguished from the drill bit in its application, geometry, and manufacture. While a drill bit can only cut in the axial direction, most milling bits can cut in the radial direction. Not all mills can cut tangentially: those designed to do so are known as end mills. End mills are used in milling applications such as profile milling, tracer milling, face milling, and plunging. Types Several broad categories of end- and face-milling tools exist, such as center-cutting versus non-center-cutting (whether the mill can take plunging cuts); and categorization by number of flutes; by helix angle; by material; and b ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Tipped Tool
A tipped tool is any cutting tool in which the cutting edge consists of a separate piece of material that is brazed, welded, or clamped onto a body made of another material. In the types in which the cutter portion is an indexable part clamped by a screw, the cutters are called inserts (because they are inserted into the tool body). Tipped tools allow each part of the tool, the shank and the cutter(s), to be made of the material with the best properties for its job. Common materials for the cutters (brazed tips or clamped inserts) include cemented carbide, polycrystalline diamond, and cubic boron nitride. Tools that are commonly tipped include milling cutters (such as end mills, face mills, and fly cutters), tool bits, router bits, and saw blades (especially the metal-cutting ones). Advantages and disadvantages The advantage of tipped tools is only a small insert of the cutting material is needed to provide the cutting ability. The small size makes manufacturing of the ins ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Unit Cost
The unit cost is the price incurred by a company A company, abbreviated as co., is a Legal personality, legal entity representing an association of legal people, whether Natural person, natural, Juridical person, juridical or a mixture of both, with a specific objective. Company members ... to produce, store and sell one unit of a particular product. Unit costs include all fixed costs and all variable costs involved in production. Cost unit is a form of measurement of volume of production or service. Cost unit vs unit cost Cost unit is the standard unit for buying the minimum of any product. Unit cost is the minimum cost for buying any standard unit. References {{Business-term-stub Costs ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
