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Wire
file:Sample cross-section of high tension power (pylon) line.jpg, Overhead power cabling. The conductor consists of seven strands of steel (centre, high tensile strength), surrounded by four outer layers of aluminium (high conductivity). Sample diameter 40 mm A wire is a flexible, round bar of metal. Wires are commonly formed by drawing (manufacturing), drawing the metal through a hole in a Die (manufacturing), die or draw plate. Wire gauges come in various standard sizes, as expressed in terms of a American wire gauge, gauge number or IEC 60228, cross-sectional area. Wires are used to bear mechanical Structural load, loads, often in the form of wire rope. In electricity and Signal (electronics), telecommunications signals, ''wire'' can refer to electrical cable, which can contain a solid core of a single wire or separate strands in stranded or braided forms. Usually cylinder (geometry), cylindrical in geometry, wire can also be made in square, hexagonal, flattened rectangular, ...
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Wire Rope
Steel wire rope (right hand lang lay) Wire rope is composed of as few as two solid, metal wires twisted into a helix that forms a composite ''rope'', in a pattern known as ''laid rope''. Larger diameter wire rope consists of multiple strands of such laid rope in a pattern known as ''cable laid''. Manufactured using an industrial machine known as a strander, the wires are fed through a series of barrels and spun into their final composite orientation. In stricter senses, the term ''wire rope'' refers to a diameter larger than , with smaller gauges designated cable or cords. Initially wrought iron wires were used, but today steel is the main material used for wire ropes. Historically, wire rope evolved from wrought iron chains, which had a record of mechanical failure. While flaws in chain links or solid steel bars can lead to catastrophic failure A catastrophic failure is a sudden and total failure from which recovery is impossible. Catastrophic failures often lead to cascadi ...
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Wire Wrapped Jewelry
Wire wrapping is one of the oldest techniques for making handmade jewelry. This technique is done with jewelry wire and findings similar to wire (for example, head-pins) to make components. Wire components are then connected to one another using mechanical techniques with no soldering or heating of the wire. Frequently, in this approach, a wire is bent into a loop or other decorative shape and then the wire is wrapped around itself to finish the wire component. This makes the loop or decorative shape permanent. The technique of wrapping wire around itself gives this craft its name of wire wrapping. History Examples of wire and beaded jewelry made using wire wrapping techniques date back to thousands of years BC. The British Museum has samples of jewelry from the Sumerian Dynasty, found in the cemetery of Ur that contain spiraled wire components. This jewelry is dated at approximately 2000 BC. Other samples of jewelry from Ancient Rome show wire wrapped loops (one of the im ...
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Wire Drawing
Wire drawing is a metalworking process used to reduce the cross-section of a wire by pulling the wire through one or more dies. There are many applications for wire drawing, including electrical wiring, cables, tension-loaded structural components, springs, paper clips, spokes for wheels, and stringed musical instruments. Although similar in process, drawing is different from extrusion, because in drawing the wire is pulled, rather than pushed, through the die. Drawing is usually performed at room temperature, thus classified as a cold working process, but it may be performed at elevated temperatures for large wires to reduce forces. Of the elemental metals, copper, silver, gold, and platinum are the most ductile and immune from many of the problems associated with cold working. Process The wire drawing process is quite simple in concept. The wire is prepared by shrinking the beginning of it, by hammering, filing, rolling or swaging, so that it will fit through the die; th ...
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Wire Gauge
Wire gauge is a measurement of wire diameter. This determines the amount of electric current the wire can safely carry, as well as its electrical resistance and weight. Types of wire gauge Wire gauges may be broadly divided into two groups, the empirical and the geometric progression, geometric. The first includes all the older gauge measurements, notably the Birmingham gauge (B.W.G. or Stubs) and the Lancashire. The origin of the B.W.G. is obscure. The numbers of wire were in common use earlier than 1735 when the measurements were officially defined. It is believed that they originally were based on the series of drawn wires, No. 1 being the original rod, and succeeding numbers corresponding with each draw, so that No. 10, for example, would have passed ten times through the draw plate. But the Birmingham and the Lancashire gauges, the latter being based on an averaging of the dimensions collated from a large number of the former in the possession of Peter Stubs of Warrington ...
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Draw Plate
A draw plate is a type of Die (manufacturing), die consisting of a hardened steel plate with one or more tapered holes through which wire is wire drawing, drawn to make it thinner. A typical plate will have twenty to thirty holes, so a wide range of diameters can be drawn. Drawing wire Before drawing, the draw plate is held securely in a vise or other fixture. The plate is oriented so that the wider end of a tapered opening can receive a metal wire which is to be pulled through it. Annealing (metallurgy), Annealed soft, ductile wire is filed at one end to give it an initial taper. The tapered end is inserted into a tapered hole with a final diameter just smaller than its current width. Special pliers, called draw tongs are used to hold the tip of the wire and pull it through, sometimes with the aid of grease or wax as a lubricant. Small-diameter wire may be drawn manually, while very thick wire may require a drawing bench with a crank to produce enough force. Typically, a wire ...
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Die (manufacturing)
A die is a specialized machine tool used in manufacturing industries to cut and/or Forming (metalworking), form material to a desired shape or profile. ''Stamping (metalworking), Stamping dies'' are used with a machine press, press, as opposed to ''Draw plate, drawing dies'' (used in the manufacture of wire) and ''Die casting, casting dies'' (used in Molding (process), molding) which are not. Like molds, dies are generally customized to the item they are used to create. Products made with dies range from simple paper clips to complex pieces used in advanced technology. Continuous production, Continuous-feed laser cutting may displace the analogous die-based process in the automotive industry, among others. Die stamping Blanking and piercing are two Shearing (manufacturing), die cutting operations, and Bending (metalworking), bending is an example of a die forming operation. Die forming Forming operations work by deforming materials like sheet metal or plastic using force (Compre ...
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Voice Coil
A voice coil (consisting of a former, collar, and winding) is the coil of wire attached to the apex of a loudspeaker cone. It provides the motive force to the cone by the reaction of a magnetic field to the current passing through it. The term is also used for voice coil linear motors such as those used to move the heads inside hard disk drives, which produce a larger force and move a longer distance but work on the same principle. In some applications, such as the operation of servo valves, electronic focus adjustment on digital cameras, these are known as voice coil motors (VCM). Operation By driving a current through the voice coil, a magnetic field is produced. This magnetic field causes the voice coil to react to the magnetic field from a permanent magnet fixed to the speaker's frame, thereby moving the cone of the speaker. By applying an audio waveform to the voice coil, the cone will reproduce the sound pressure waves, corresponding to the original input sig ...
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Electricity
Electricity is the set of physical phenomena associated with the presence and motion of matter possessing an electric charge. Electricity is related to magnetism, both being part of the phenomenon of electromagnetism, as described by Maxwell's equations. Common phenomena are related to electricity, including lightning, static electricity, electric heating, electric discharges and many others. The presence of either a positive or negative electric charge produces an electric field. The motion of electric charges is an electric current and produces a magnetic field. In most applications, Coulomb's law determines the force acting on an electric charge. Electric potential is the Work (physics), work done to move an electric charge from one point to another within an electric field, typically measured in volts. Electricity plays a central role in many modern technologies, serving in electric power where electric current is used to energise equipment, and in electronics dealing w ...
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Gold
Gold is a chemical element; it has chemical symbol Au (from Latin ) and atomic number 79. In its pure form, it is a brightness, bright, slightly orange-yellow, dense, soft, malleable, and ductile metal. Chemically, gold is a transition metal, a group 11 element, and one of the noble metals. It is one of the least reactivity (chemistry), reactive chemical elements, being the second-lowest in the reactivity series. It is solid under standard temperature and pressure, standard conditions. Gold often occurs in free elemental (native state (metallurgy), native state), as gold nugget, nuggets or grains, in rock (geology), rocks, vein (geology), veins, and alluvial deposits. It occurs in a solid solution series with the native element silver (as in electrum), naturally alloyed with other metals like copper and palladium, and mineral inclusions such as within pyrite. Less commonly, it occurs in minerals as gold compounds, often with tellurium (gold tellurides). Gold is resistant to ...
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IEC 60228
IEC 60228 is the International Electrotechnical Commission (IEC)'s international standard on ''conductors of insulated cables''. the current version is Third Edition 2004-11 Among other things, it defines a set of standard wire cross-sectional areas: In engineering applications, it is often most convenient to describe a wire in terms of its cross-section area, rather than its diameter, because the cross section is directly proportional to its strength and weight, and inversely proportional to its Electrical resistance, resistance. The cross-sectional area is also related to the maximum current (electricity), current that a metallic wire can carry safely. This document is one considered ''fundamental'' in that it does not contain reference to any other standard. Description The document describes several aspects of the conductors for electrical cables Class This refers to the flexibility and thermal effects i.e temperature of a conductor. * Class 1: Solid conductor * Class ...
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Drawing (manufacturing)
Drawing is a manufacturing process that uses tensile forces to elongate metal, glass, or plastic. As the material is drawn (pulled), it stretches and becomes thinner, achieving a desired shape and thickness. Drawing is classified into two types: sheet metal drawing and wire, bar, and tube drawing. Sheet metal drawing is defined as a plastic deformation over a curved axis. For wire, bar, and tube drawing, the starting stock is drawn through a die to reduce its diameter and increase its length. Drawing is usually performed at room temperature, thus classified as a cold working process; however, drawing may also be performed at higher temperatures to hot work large wires, rods, or hollow tubes in order to reduce forces.Degarmo, p. 432.Kalpakjian, pp. 415–419. Drawing differs from rolling in that pressure is not applied by the turning action of a mill but instead depends on force applied locally near the area of compression. This means the maximal drawing force is limited ...
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