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Vinyl Coated Polyester
Vinyl coated polyester is a material frequently used for flexible fabric structures. It is made up of a polyester scrim, a bonding or adhesive agent, and an exterior PVC coating. The scrim supports the coating (which is initially applied in liquid form) and provides the tensile strength, elongation, tear strength, and dimensional stability of the resulting fabric. Depending on its formula, the PVC coating makes the material waterproof and resistant to dirt, mildew, oil, salt, chemicals and UV rays and gives the material added strength and durability. It can be sewn or heat sealed by way of RF(Radio Frequency) welding or hot-air welding. Fabric Welding - http://www.weldmaster.com/ The base fabric's tensile strength is determined by the size (denier) and strength of the yarns and the number of yarns per linear distance. The larger the yarn and the more yarns per inch, the greater the finished product's tensile strength. The adhesive agent acts as a chemical bond between the poly ...
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Polyester
Polyester is a category of polymers that contain the ester functional group in every repeat unit of their main chain. As a specific material, it most commonly refers to a type called polyethylene terephthalate (PET). Polyesters include naturally occurring chemicals, such as in plants and insects, as well as synthetics such as polybutyrate. Natural polyesters and a few synthetic ones are biodegradable, but most synthetic polyesters are not. Synthetic polyesters are used extensively in clothing. Polyester fibers are sometimes spun together with natural fibers to produce a cloth with blended properties. Cotton-polyester blends can be strong, wrinkle- and tear-resistant, and reduce shrinking. Synthetic fibers using polyester have high water, wind and environmental resistance compared to plant-derived fibers. They are less fire-resistant and can melt when ignited. Liquid crystalline polyesters are among the first industrially used liquid crystal polymers. They are used f ...
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Scrim (material)
A scrim is a woven material, either finely woven lightweight fabric widely used in theatre, or a heavy, coarse woven material used for reinforcement in both building and canvasmaking. Light gauzy material A scrim or gauze is often a very light textile made from cotton, or sometimes flax or other materials. It is lightweight and translucent, which means it is often used for making curtains. The fabric can also be used for bookbinding and upholstery. Scrims have seen extensive use in theatre. There are several types used for special effects. The variety typically used for special effects is called ''sharkstooth scrim''. However, in theater a scrim can refer to any such thin screen, and is made out of a wide variety of materials. Sharkstooth scrim is woven and earns its name because the weave resembles a set of triangles that resemble a shark's teeth with openings similar in size to a window screen's. The most common effects that scrim is used for is the 'reveal effect', in whi ...
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Frost Weathering
Frost weathering is a collective term for several mechanical weathering processes induced by stresses created by the freezing of water into ice. The term serves as an umbrella term for a variety of processes such as frost shattering, frost wedging and cryofracturing. The process may act on a wide range of spatial and temporal scales, from minutes to years and from dislodging mineral grains to fracturing boulders. It is most pronounced in high-altitude and high-latitude areas and is especially associated with alpine, periglacial, subpolar maritime and polar climates, but may occur anywhere at sub-freezing temperatures (between -3 and -8 °C) if water is present. Ice segregation Certain frost-susceptible soils expand or heave upon freezing as a result of water migrating via capillary action to grow ice lenses near the freezing front. This same phenomenon occurs within pore spaces of rocks. The ice accumulations grow larger as they attract liquid water from the surrounding ...
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Plastisol
A plastisol is a colloidal dispension of small polymer particles, usually polyvinyl chloride (PVC), in a liquid plasticizer. When heated to around , the plastic particles absorb the plasticizer, causing them to swell and fuse together forming a viscous gel. Once this is cooled to below it becomes a flexible, permanently plasticized solid product.Schey, J.A. "Introduction to Manufacturing Processes", ''The McGraw-Hill Companies'' (3rd Edition, 2000). Page 555. This process is called 'curing'. Commercial plastisols have good compatibility with pigments and dyes allowing for brightly coloured finished products. Before being cured they flow as a liquid, and can easily be poured into a mould, used for dip-coatings or as a textile ink for screen-printing. Once cured it has a flexible, rubbery consistency. They are commonly used for coatings, particularly in outdoor applications (roofs, furniture) or grips for tools. Mattel Toys used plastisols for years in creating such things ...
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Fabric Structures
A fabric structure is a structure made of fabric, with or without a structural frame. The technology provides end users a variety of aesthetic free-form building designs. Custom-made structures are engineered and fabricated to meet worldwide structural, flame retardant, weather-resistant, and natural force requirements. Fabric structures are considered a sub-category of tensile structure. A fabric structure's material selection, design, engineering, fabrication, and installation are integral components to ensuring a sound structure. Fabric structure basics Membrane materials Most fabric structures are composed of actual fabric rather than meshes or films. Typically, the fabric is coated and laminated with synthetic materials for increased strength, durability, and environmental resistance. Among the most widely used materials are polyesters laminated or coated with polyvinyl chloride (PVC), and woven fiberglass coated with polytetrafluoroethylene (PTFE). Cotton canvas The ...
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