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Rule Based DFM Analysis For Deep Drawing
Rule based DFM analysis for deep drawing. Deep drawing is a widely used cold sheet metal forming process to draw the sheet metal in forming dye of desirable cross-section using mechanical force of the punch. DFM refers to design for manufacturability. DFA refers to design for assembly. DFMA DFMA (also sometimes rendered as DfMA) is an acronym for ''design for manufacture and assembly''. DFMA is the combination of two methodologies; design for manufacture, which means the design for ease of manufacture of the parts that will form a pr ... stands for design for manufacture and assembly. It is a practice for designing the engineering components keeping manufacturing and assembly aspects in mind. DFMA tries to tackle the problems that may come during the manufacturing and assembly at the design stage itself. Changes in the parts design to remove these problems while keeping the functionality of the parts intact. This is done to reduce the cost of iterations thus making the manufacturi ...
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Deep Drawing
Deep drawing is a sheet metal forming process in which a sheet metal blank is radially drawn into a forming die by the mechanical action of a punch. It is thus a shape transformation process with material retention. The process is considered "deep" drawing when the depth of the drawn part exceeds its diameter. This is achieved by redrawing the part through a series of dies. The flange region (sheet metal in the die shoulder area) experiences a radial drawing stress and a tangential compressive stress due to the material retention property. These compressive stresses ( hoop stresses) result in flange wrinkles (wrinkles of the first order). Wrinkles can be prevented by using a blank holder, the function of which is to facilitate controlled material flow into the die radius. Deep drawing presses, especially in the Aerospace and Medical industries, require unparalleled accuracy and precision. Sheet hydroforming presses do complex draw work. Bed size, tonnage, stroke, speed, and more ...
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Design For Manufacturability
Design for manufacturability (also sometimes known as design for manufacturing or DFM) is the general engineering practice of designing products in such a way that they are easy to manufacture. The concept exists in almost all engineering disciplines, but the implementation differs widely depending on the manufacturing technology. DFM describes the process of designing or engineering a product in order to facilitate the manufacturing process in order to reduce its manufacturing costs. DFM will allow potential problems to be fixed in the design phase which is the least expensive place to address them. Other factors may affect the manufacturability such as the type of raw material, the form of the raw material, dimensional tolerances, and secondary processing such as finishing. Depending on various types of manufacturing processes there are set guidelines for DFM practices. These DFM guidelines help to precisely define various tolerances, rules and common manufacturing checks relate ...
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Design For Assembly
Design for assembly (DFA) is a process by which products are designed with ease of assembly in mind. If a product contains fewer parts it will take less time to assemble, thereby reducing assembly costs. In addition, if the parts are provided with features which make it easier to grasp, move, orient and insert them, this will also reduce assembly time and assembly costs. The reduction of the number of parts in an assembly has the added benefit of generally reducing the total cost of parts in the assembly. This is usually where the major cost benefits of the application of design for assembly occur. Approaches Design for assembly can take different forms. In the 1960s and 1970s various rules and recommendations were proposed in order to help designers consider assembly problems during the design process. Many of these rules and recommendations were presented together with practical examples showing how assembly difficulty could be improved. However, it was not until the 1970s that n ...
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DFMA
DFMA (also sometimes rendered as DfMA) is an acronym for ''design for manufacture and assembly''. DFMA is the combination of two methodologies; design for manufacture, which means the design for ease of manufacture of the parts that will form a product, and design for assembly, which means the design of the product for ease of assembly deriving creative ideas at the same time. The approach has been applied by engineering businesses and in the construction industry. Usage Engineering product design and manufacturing DFMA is used as the basis for concurrent engineering studies to provide guidance to the design team in simplifying the product structure, to reduce manufacturing and assembly costs, and to quantify improvements. The practice of applying DFMA is to identify, quantify and eliminate waste or inefficiency in a product design. DFMA is therefore a component of lean manufacturing. DFMA is also used as a benchmarking tool to study competitors' products, and as a 'should cost' to ...
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