Rule-based DFM Analysis For Electric Discharge Machining
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Rule-based DFM Analysis For Electric Discharge Machining
Design for manufacturability in electric discharge machining is a method of designing metal parts for efficient machining using electrical discharge machining processes. Electrical discharge machining (or EDM) is one of the most accurate manufacturing processes available for creating complex or simple shapes and geometries within parts and assemblies. A machining method typically used for hard metals, EDM makes it possible to work with metals for which traditional machining techniques are ineffective. Design for manufacturability (also sometimes known as design for manufacturing or DFM) is the general engineering art of designing products in such a way that they are easy to manufacture. The concept exists in almost all engineering disciplines, but the implementation differs widely depending on the manufacturing technology. DFM describes the process of designing or engineering a product in order to facilitate the manufacturing process in order to reduce its manufacturing costs. DF ...
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Design For Manufacturability
Design for manufacturability (also sometimes known as design for manufacturing or DFM) is the general engineering practice of designing products in such a way that they are easy to manufacture. The concept exists in almost all engineering disciplines, but the implementation differs widely depending on the manufacturing technology. DFM describes the process of designing or engineering a product in order to facilitate the manufacturing process in order to reduce its manufacturing costs. DFM will allow potential problems to be fixed in the design phase which is the least expensive place to address them. Other factors may affect the manufacturability such as the type of raw material, the form of the raw material, dimensional tolerances, and secondary processing such as finishing. Depending on various types of manufacturing processes there are set guidelines for DFM practices. These DFM guidelines help to precisely define various tolerances, rules and common manufacturing checks relate ...
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Undercut Machining
Undercut may refer to: * Price slashing, a pricing technique designed to eliminate competition * Undercut procedure, a procedure for fair allocation of indivisible objects. * Undercut (boxing), a type of boxing punch * ''Undercut'' (film), a stunt people film * Undercut (hairstyle), a type of hairstyle * Undercut (manufacturing), a recess that is inaccessible using a straight tool * Undercut (welding), a defect that reduces the strength of a weld * ''Undercut'' (novel), a Peter Niesewand novel *Undercut (road work) Undercut may refer to: *Price-based_selling#Price_slashing, Price slashing, a pricing technique designed to eliminate competition *Undercut procedure, a procedure for fair allocation of indivisible objects. *Uppercut, Undercut (boxing), a type of ..., excavation work performed in road replacement projects * Undercut (rock climbing), a climbing hold that is pulled on in an upward direction {{Disambiguation ...
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Surface Finishing
Surface finishing is a broad range of industrial processes that alter the surface of a manufactured item to achieve a certain property. Finishing processes may be employed to: improve product appearance, adhesion or wettability, solderability, corrosion resistance, tarnish resistance, the chemical resistance, the wear resistance, hardness, modify electrical conductivity, remove burrs and other surface flaws, and control the surface friction.. In limited cases some of these techniques can be used to restore original dimensions to salvage or repair an item. An unfinished surface is often called '' mill finish''. These processes can improve the durability, performance and even the appearance of the surface being finished. Surface finishing is often one of the final steps taken when working metal and is essential for guaranteeing that metal components meet the requirements of the necessary finish. Surface finishing processes can be categorized by how they affect the workpiece: ...
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Friction
Friction is the force resisting the relative motion of solid surfaces, fluid layers, and material elements sliding against each other. Types of friction include dry, fluid, lubricated, skin, and internal -- an incomplete list. The study of the processes involved is called tribology, and has a history of more than 2000 years. Friction can have dramatic consequences, as illustrated by the use of friction created by rubbing pieces of wood together to start a fire. Another important consequence of many types of friction can be wear, which may lead to performance degradation or damage to components. It is known that frictional energy losses account for about 20% of the total energy expenditure of the world. As briefly discussed later, there are many different contributors to the retarding force in friction, ranging from asperity deformation to the generation of charges and changes in local structure. When two bodies in contact move relative to each other, due to these variou ...
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Milling (machining)
Milling is the process of machining using rotary Milling cutter, cutters to remove material by advancing a cutter into a workpiece. This may be done by varying directions on one or several axes, cutter head speed, and pressure. Milling covers a wide variety of different operations and machines, on scales from small individual parts to large, heavy-duty gang milling operations. It is one of the most commonly used processes for machining custom parts to precise tolerances. Milling can be done with a wide range of machine tools. The original class of machine tools for milling was the milling machine (often called a mill). After the advent of computer numerical control (CNC) in the 1960s, milling machines evolved into ''machining centers'': milling machines augmented by automatic tool changers, tool magazines or carousels, CNC capability, coolant systems, and enclosures. Milling centers are generally classified as vertical machining centers (VMCs) or horizontal machining centers (HMCs ...
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EDM Wire Cutting Around Sharp Corners
EDM or E-DM may refer to: Music * Electronic dance music * Early Day Miners, American band Science and technology * Electric dipole moment * Electrical discharge machining * Electronic distance measurement *Entry, Descent, and landing demonstrator Module, like the Schiaparelli EDM **See also: Entry, descent and landing (EDL) Computing * Educational data mining * Electronic document management * Empirical dynamic modeling * Enterprise data management * Enterprise data modeling * Enterprise decision management * Entity Data Model * Euclidean distance matrix * Experiment-directed metadynamics Places * Edmonton, Alberta, Canada * Edmonds station, Edmonds, Washington, United States * Edward-Dean Museum & Gardens, Cherry Valley, California, United States Politics * Early day motion Other uses * Electronic Direct Mail. See Email marketing * Department of Essential Drugs and Medicines of the World Health Organization * Event-driven marketing * Master of Education ...
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Galvanic Corrosion
Galvanic corrosion (also called bimetallic corrosion or dissimilar metal corrosion) is an electrochemical process in which one metal corrodes preferentially when it is in electrical contact with another, different metal, when both in the presence of an electrolyte. A similar galvanic reaction is exploited in single-use battery cells to generate a useful electrical voltage to power portable devices. This phenomenon is named after Italian physician Luigi Galvani (1737–1798). A similar type of corrosion caused by the presence of an external electric current is called '' electrolytic corrosion''. Overview Dissimilar metals and alloys have different electrode potentials, and when two or more come into contact in an electrolyte, one metal (that is more reactive) acts as anode and the other (that is less reactive) as cathode. The electropotential difference between the reactions at the two electrodes is the driving force for an accelerated attack on the anode metal, which disso ...
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Machining
Machining is a manufacturing process where a desired shape or part is created using the controlled removal of material, most often metal, from a larger piece of raw material by cutting. Machining is a form of subtractive manufacturing, which utilizes machine tools, in contrast to ''additive manufacturing'' (e.g. 3D printing processes, 3D printing), which uses controlled addition of material. Machining is a major process of the manufacture of many metal products, but it can also be used on other materials such as wood, plastic, ceramic, and composite material, composites. A person who specializes in machining is called a machinist. As a commercial venture, machining is generally performed in a machine shop, which consists of one or more workrooms containing primary machine tools. Although a machine shop can be a standalone operation, many businesses maintain internal machine shops or tool rooms that support their specialized needs. Much modern-day machining uses Numerical control, ...
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