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RF Welding
Radio-frequency welding, also known as dielectric welding and high-frequency welding, is a plastic welding process that utilizes Radio spectrum, high-frequency electric fields to induce heating and melting of thermoplastic base materials. The electric field is applied by a pair of electrodes after the parts being joined are clamped together. The clamping force is maintained until the joint solidifies. Advantages of this process are fast cycle times (on the order of a few seconds), automation, repeatability, and good weld appearance. Only plastics which have Chemical polarity, dipoles can be heated using radio waves and therefore not all plastics are able to be welded using this process. Also, this process is not well suited for thick or overly complex joints. The most common use of this process is lap joints or seals on thin plastic sheets or parts. Heating mechanism Four types of polarization can occur in materials subjected to high-frequency alternating electric fields: * ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Plastic Welding
Plastic welding is welding for semi-finished plastic materials, and is described in ISO 472 as a process of uniting softened surfaces of materials, generally with the aid of heat (except for Solvent bonding, solvent welding). Welding of thermoplastics is accomplished in three sequential stages, namely surface preparation, application of heat and pressure, and cooling. Numerous welding methods have been developed for the joining of semi-finished plastic materials. Based on the mechanism of heat generation at the welding interface, welding methods for thermoplastics can be classified as external and internal heating methods, as shown in Fig 1. Production of a good quality weld does not only depend on the welding methods, but also weldability of base materials. Therefore, the evaluation of weldability is of higher importance than the welding operation (see rheological weldability) for plastics. Welding techniques A number of techniques are used for welding of semi-finished plasti ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
