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Micro Injection Molding
Micro injection molding is a molding process for the manufacture of plastics components for shot weights of 1 to 0.1 grams with tolerances in the range of 10 to 100 microns. This molding process permits the manufacture of complicated small geometries with maximum possible accuracy and precision. Basic concept The basic concept of the micro injection molding process is quite similar to the regular injection molding process. In this process, a micro injection unit is integrated in the injection molding machine. When it comes to the production of micro components the machine and process technology mainly depend on the below points: * Short dwell time * Low shear stress on the polymer melt * Homogeneous material preparation before molding * Precision injection and ejection * Accuracy of dimensions Critical factors Parting line issue A parting line (PL) is the line of separation on the part where the two halves of the mold meet. The parting line matching for micro parts is a bi ...
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Injection Molding
Injection moulding (U.S. spelling: injection molding) is a manufacturing process for producing parts by injecting molten material into a mould, or mold. Injection moulding can be performed with a host of materials mainly including metals (for which the process is called die-casting), glasses, elastomers, confections, and most commonly thermoplastic and thermosetting polymers. Material for the part is fed into a heated barrel, mixed (using a helical screw), and injected into a mould cavity, where it cools and hardens to the configuration of the cavity. After a product is designed, usually by an industrial designer or an engineer, moulds are made by a mould-maker (or toolmaker) from metal, usually either steel or aluminium, and precision-machined to form the features of the desired part. Injection moulding is widely used for manufacturing a variety of parts, from the smallest components to entire body panels of cars. Advances in 3D printing technology, using photopolymers t ...
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Polylactic Acid
Polylactic acid, also known as poly(lactic acid) or polylactide (PLA), is a plastic material. As a thermoplastic polyester (or polyhydroxyalkanoate) it has the backbone formula or . PLA is formally obtained by condensation of lactic acid with loss of water (hence its name). It can also be prepared by ring-opening polymerization of lactide , the cyclic dimer of the basic repeating unit. Often PLA is blended with other polymers. PLA can be biodegradable or long-lasting, depending on the manufacturing process, additives and copolymers. PLA has become a popular material due to it being economically produced from renewable resources and the possibility to use it for compostable products. In 2022, PLA had the highest consumption volume of any bioplastic of the world, with a share of ca. 26 % of total bioplastic demand. Although its production is growing, PLA is still not as important as traditional commodity polymers like PET or PVC. Its widespread application has been hin ...
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Multi-material Injection Molding
Multi-material injection molding (MMM) is the process of molding two or more different materials into one plastic part at one time. As is the case in traditional injection molding, multi material injection molding uses materials that are at or near their melting point so that the semi-liquidous (viscous) material can fill voids and cavities within a pre-machined mold, thus taking on the desired shape of designed tooling. In general, advantages of MMM over other production techniques include, but are not limited to, creating parts that have an elastic modulus that varies with location on the part (different regional polymer hardness), creating a single-structure part with different regional materials (similar to the previous advantage, but more focused on joining different types of polymers like rubber and plastic), and also creating a single part with multiple independent polymer colors. Applications range from simple household items like a toothbrush to more heavy duty constructi ...
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Metal Injection Molding
Metal injection molding (MIM) is a metalworking process in which finely-powdered metal is mixed with binder material to create a "feedstock" that is then shaped and solidified using injection molding. Metal injection molding combines the most useful characteristics of powder metallurgy and plastic injection molding to facilitate the production of small, complex-shaped metal components with outstanding mechanical properties. The molding process allows high volume, complex parts to be shaped in a single step. After molding, the part undergoes conditioning operations to remove the binder (debinding) and densify the powders. Finished products are small components used in many industries and applications. The behavior of MIM feedstock is governed by rheology, the study of sludges, suspensions, and other non-Newtonian fluids. Due to current injection molding equipment limitations, products must be molded using quantities of 100 grams or less per "shot" into the mold. This sho ...
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Fusible Core Injection Molding
Fusible core injection molding, also known as lost core injection molding, is a specialized plastic injection molding process used to mold internal cavities or undercuts that are not possible to mold with demoldable cores. Strictly speaking the term "fusible core injection molding" refers to the use of a fusible alloy as the core material; when the core material is made from a soluble plastic the process is known as soluble core injection molding. This process is often used for automotive parts, such as intake manifolds and brake housings, however it is also used for aerospace parts, plumbing parts, bicycle wheels, and footwear... The most common molding materials are glass-filled nylon 6 and nylon 66. Other materials include unfilled nylons, polyphenylene sulfide, glass-filled polyaryletherketone (PAEK), glass-filled polypropylene (PP), rigid thermoplastic urethane, and elastomeric thermoplastic polyurethane... History The first patent for this type of molding process was ...
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Direct Injection Expanded Foam Molding
Direct injection expanded foam molding (also known as ''injection molded foam'') is a manufacturing process that creates soft foam products direct from a compound into a final product. This process eliminates the steps normally required for die-cutting and compression molding, because it manufactures the foam and the product, simultaneously. The base resin, used in a complex formula, is an ethylene-based polyolefin elastomer (like polyethylene and EVA). Foam that is manufactured with these resins has many physical benefits. Unlike a sponge, foams from this process are closed-cell, meaning it's waterproof and resists mold, mildew, and bacteria from entering the material. It is also cross-linked, which means that the cells are connected in a way that makes the foam strong and durable with high tear and tensile strength. All polyolefin elastomers are also resistant to most chemicals, which allows the products to not only be used in a chemical environment but also with most hous ...
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Molding (process)
Molding (American English) or moulding ( British and Commonwealth English; see spelling differences) is the process of manufacturing by shaping liquid or pliable raw material using a rigid frame called a mold or matrix. This itself may have been made using a pattern or model of the final object. A mold or mould is a hollowed-out block that is filled with a liquid or pliable material such as plastic, glass, metal, or ceramic raw material. The liquid hardens or sets inside the mold, adopting its shape. A mold is a counterpart to a cast. The very common bi-valve molding process uses two molds, one for each half of the object. Articulated molds have multiple pieces that come together to form the complete mold, and then disassemble to release the finished casting; they are expensive, but necessary when the casting shape has complex overhangs. Piece-molding uses a number of different molds, each creating a section of a complicated object. This is generally only used for larg ...
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Micro Injection Moulding Part
Micro may refer to: Measurement * micro- (μ), a metric prefix denoting a factor of 10−6 Places * Micro, North Carolina, town in U.S. People * DJ Micro, (born Michael Marsicano) an American trance DJ and producer * Chii Tomiya (都宮 ちい, born 1991), Japanese female professional wrestler, ring name Micro * Micro, Nishimiya Yūki (born 1980), Japanese musician, member of the pop band Def Tech Arts, entertainment, and media * Micro (comics), often known as Micro, a character in Marvel Comics * ''Micro'' (novel), techno-thriller by Michael Crichton, published posthumously in 2011 * Micro (Thai band), a Thai rock band formed in 1983 * ''IEEE Micro'', a peer-reviewed scientific journal * International Symposium on Microarchitecture, an academic conference focus on microarchitecture * Micromanagement (gameplay), the handling of detailed gameplay elements, such as individual units in realtime strategy games Brands and enterprises * Micro Cars, Sri Lankan automobile compan ...
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Desma (company)
Diethylstilbestrol (DES), also known as stilbestrol or stilboestrol, is a nonsteroidal estrogen medication, which is presently rarely used. In the past, it was widely used for a variety of indications, including pregnancy support for those with a history of recurrent miscarriage, hormone therapy for menopausal symptoms and estrogen deficiency, treatment of prostate cancer and breast cancer, and other uses. By 2007, it was only used in the treatment of prostate cancer and breast cancer. In 2011, Hoover and colleagues reported adverse reproductive health outcomes linked to DES including infertility, miscarriage, ectopic pregnancy, preeclampsia, preterm birth, stillbirth, infant death, menopause prior to age 45, breast cancer, cervical cancer, and vaginal cancer. While most commonly taken by mouth, DES was available for use by other routes as well, for instance, vaginal, topical, and by injection. DES is an estrogen, or an agonist of the estrogen receptors, the biological target o ...
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Wittmann Battenfeld
Wittmann is a German surname. Notable people with the surname include: *August Wittmann (1895–1977), German general during World War II * Dola Ben-Yehuda Wittmann (1902–2005), linguist of Hebrew *Franz Wittmann (physicist) (1869–1932), Hungarian electrician and physicist *Franz Wittmann, Sr. (1950), Austrian rally driver * Franz Wittmann, Jr. (born 1983), Austrian rally driver * Fritz Wittmann (1933–2018), German politician *Heinz-Günter Wittmann (1927–1990), German biochemist *Heinz Wittmann (born 1943), German football player * Henri (Hirsch) Wittmann (born 1937), Quebec linguist *Jürgen Wittmann (born 1966), German football coach *Krisztián Wittmann (born 1985), Hungarian basketball player * Marshall Wittmann, American pundit, author, and sometime political activist *Mechthilde Wittmann (born 1967), German politician *Michael Wittmann (1914–1944), World War II German tank commander *Walter Wittmann (1948–2020), Austrian chess master * Werner W. Wittmann (born 194 ...
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