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Induction Hardening
Induction hardening is a type of surface hardening in which a metal part is induction-heated and then quenched. The quenched metal undergoes a martensitic transformation, increasing the hardness and brittleness of the part. Induction hardening is used to selectively harden areas of a part or assembly without affecting the properties of the part as a whole. Process Induction heating is a non contact heating process which uses the principle of electromagnetic induction to produce heat inside the surface layer of a work-piece. By placing a conductive material into a strong alternating magnetic field, electric current can be made to flow in the material thereby creating heat due to the I2R losses in the material. In magnetic materials, further heat is generated below the curie point due to hysteresis losses. The current generated flows predominantly in the surface layer, the depth of this layer being dictated by the frequency of the alternating field, the surface power density, th ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Surface Hardening
Case-hardening or carburization is the process of introducing carbon to the surface of a low-carbon iron, or more commonly a low-carbon steel object, in order to harden the surface. Iron which has a carbon content greater than ~0.02% is known as steel. Steel which has a carbon content greater than ~0.25% can be direct-hardened by heating to around 600°C, and then quickly cooling, often by immersing in water or oil, known as quenching. Hardening is desirable for metal components because it gives increased strength and wear resistance, the tradeoff being that hardened steel is generally more brittle and less malleable than when it is in a softer state. In order to produce a hard skin on steels which have less than ~0.2% carbon, carbon can be introduced into the surface by heating steel in the presence of some carbon-rich substance such as powdered charcoal or hydrocarbon gas. This causes carbon to diffuse into the surface of the steel. The depth of this high carbon layer depends ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Joule Heating
Joule heating (also known as resistive heating, resistance heating, or Ohmic heating) is the process by which the passage of an electric current through a conductor (material), conductor produces heat. Joule's first law (also just Joule's law), also known in countries of the former Soviet Union, USSR as the Joule–Lenz law, Assuming the element behaves as a perfect resistor and that the power is completely converted into heat, the formula can be re-written by substituting Ohm's law, V = I R , into the generalized power equation: P = IV = I^2R = V^2/R where ''R'' is the electrical resistance and conductance, resistance. Voltage can be increased in DC circuits by connecting batteries or solar panels in series. Alternating current When current varies, as it does in AC circuits, P(t) = U(t) I(t) where ''t'' is time and ''P'' is the instantaneous active power being converted from electrical energy to heat. Far more often, the ''average'' power is of more interest than the ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Transformer
In electrical engineering, a transformer is a passive component that transfers electrical energy from one electrical circuit to another circuit, or multiple Electrical network, circuits. A varying current in any coil of the transformer produces a varying magnetic flux in the transformer's core, which induces a varying electromotive force, electromotive force (EMF) across any other coils wound around the same core. Electrical energy can be transferred between separate coils without a metallic (conductive) connection between the two circuits. Faraday's law of induction, discovered in 1831, describes the induced voltage effect in any coil due to a changing magnetic flux encircled by the coil. Transformers are used to change Alternating current, AC voltage levels, such transformers being termed step-up or step-down type to increase or decrease voltage level, respectively. Transformers can also be used to provide galvanic isolation between circuits as well as to couple stages of signa ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Electric Motor
An electric motor is a machine that converts electrical energy into mechanical energy. Most electric motors operate through the interaction between the motor's magnetic field and electric current in a electromagnetic coil, wire winding to generate Laplace force in the form of torque applied on the motor's shaft. An electric generator is mechanically identical to an electric motor, but operates in reverse, converting mechanical energy into electrical energy. Electric motors can be powered by direct current (DC) sources, such as from batteries or rectifiers, or by alternating current (AC) sources, such as a power grid, Inverter (electrical), inverters or electrical generators. Electric motors may also be classified by considerations such as power source type, construction, application and type of motion output. They can be brushed motor, brushed or brushless motor, brushless, single-phase electric power, single-phase, two-phase electric power, two-phase, or three-phase electric p ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Electrical Generator
In electricity generation, a generator, also called an ''electric generator'', ''electrical generator'', and ''electromagnetic generator'' is an electromechanical device that converts mechanical energy to electrical energy for use in an external circuit. In most generators which are rotating machines, a source of kinetic power rotates the generator's shaft, and the generator produces an electric current at its output terminals which flows through an external circuit, powering electrical loads. Sources of mechanical energy used to drive generators include steam turbines, gas turbines, water turbines, internal combustion engines, wind turbines and even hand cranks. Generators produce nearly all of the electric power for worldwide electric power grids. The first electromagnetic generator, the Faraday disk, was invented in 1831 by British scientist Michael Faraday. The reverse conversion of electrical energy into mechanical energy is done by an electric motor, and motors a ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Dynamo
"Dynamo Electric Machine" (end view, partly section, ) A dynamo is an electrical generator that creates direct current using a commutator. Dynamos employed electromagnets for self-starting by using residual magnetic field left in the iron cores of electromagnets (i.e. field coils). If dynamo were never run before it was usual to use a separate battery to excite or ''flash the field'' of the electromagnets to enable self-starting. Dynamos were the first practical electrical generators capable of delivering power for industry, and the foundation upon which many other later electric-power conversion devices were based, including the electric motor, the alternating-current alternator, and the rotary converter. Today, the simpler and more reliable alternator dominates large scale power generation, for efficiency, reliability and cost reasons. A dynamo has the disadvantages of a mechanical commutator. Also, converting alternating to direct current using rectifiers (such as va ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Electric Current
An electric current is a flow of charged particles, such as electrons or ions, moving through an electrical conductor or space. It is defined as the net rate of flow of electric charge through a surface. The moving particles are called charge carriers, which may be one of several types of particles, depending on the Electrical conductor, conductor. In electric circuits the charge carriers are often electrons moving through a wire. In semiconductors they can be electrons or Electron hole, holes. In an Electrolyte#Electrochemistry, electrolyte the charge carriers are ions, while in Plasma (physics), plasma, an Ionization, ionized gas, they are ions and electrons. In the International System of Units (SI), electric current is expressed in Unit of measurement, units of ampere (sometimes called an "amp", symbol A), which is equivalent to one coulomb per second. The ampere is an SI base unit and electric current is a ISQ base quantity, base quantity in the International System of Qua ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Electromotive Force
In electromagnetism and electronics, electromotive force (also electromotance, abbreviated emf, denoted \mathcal) is an energy transfer to an electric circuit per unit of electric charge, measured in volts. Devices called electrical ''transducers'' provide an emf by Energy transformation, converting other forms of energy into electrical energy. Other types of electrical equipment also produce an emf, such as Battery (electricity), batteries, which convert chemical energy, and Electric generator, generators, which convert mechanical energy. This energy conversion is achieved by Force, physical forces applying Work (physics), physical work on electric charges. However, electromotive force itself is not a physical force, and ISO/International Electrotechnical Commission, IEC standards have deprecated the term in favor of source voltage or source tension instead (denoted U_s). An Hydraulic analogy, electronic–hydraulic analogy may view emf as the mechanical work done to water by a ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Michael Faraday
Michael Faraday (; 22 September 1791 – 25 August 1867) was an English chemist and physicist who contributed to the study of electrochemistry and electromagnetism. His main discoveries include the principles underlying electromagnetic induction, diamagnetism, and electrolysis. Although Faraday received little formal education, as a self-made man, he was one of the most influential scientists in history. It was by his research on the magnetic field around a Electrical conductor, conductor carrying a direct current that Faraday established the concept of the electromagnetic field in physics. Faraday also established that magnetism could Faraday effect, affect rays of light and that there was an underlying relationship between the two phenomena. the 1911 ''Encyclopædia Britannica''. He similarly discovered the principles of electromagnetic induction, diamagnetism, and the Faraday's laws of electrolysis, laws of electrolysis. His inventions of electric motor, electromagnetic rotar ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Wear Resistance
Wear is the damaging, gradual removal or deformation of material at solid surfaces. Causes of wear can be mechanical (e.g., erosion) or chemical (e.g., corrosion). The study of wear and related processes is referred to as tribology. Wear in machine elements, together with other processes such as fatigue and creep, causes functional surfaces to degrade, eventually leading to material failure or loss of functionality. Thus, wear has large economic relevance as first outlined in the Jost Report. Abrasive wear alone has been estimated to cost 1–4% of the gross national product of industrialized nations. Wear of metals occurs by plastic displacement of surface and near-surface material and by detachment of particles that form wear debris. The particle size may vary from millimeters to nanometers. This process may occur by contact with other metals, nonmetallic solids, flowing liquids, solid particles or liquid droplets entrained in flowing gasses. The wear rate is affected ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Fatigue (material)
In materials science, fatigue is the initiation and propagation of cracks in a material due to cyclic loading. Once a fatigue crack has initiated, it grows a small amount with each loading cycle, typically producing striations on some parts of the fracture surface. The crack will continue to grow until it reaches a critical size, which occurs when the stress intensity factor of the crack exceeds the fracture toughness of the material, producing rapid propagation and typically complete fracture of the structure. Fatigue has traditionally been associated with the failure of metal components which led to the term metal fatigue. In the nineteenth century, the sudden failing of metal railway axles was thought to be caused by the metal crystallising because of the brittle appearance of the fracture surface, but this has since been disproved. Most materials, such as composites, plastics and ceramics, seem to experience some sort of fatigue-related failure. To aid in predicting the f ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
