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Double-walled Pipe
A double-walled pipe is a secondary contained piping system. It is a pipe within a pipe, or encased in an outer covering, with an annulus (interstitial space) between the two diameters. The inner pipe is the primary or carrier pipe and the outer pipe is called the secondary or containment pipe. The great majority of double-walled piping applications involve wastewater, groundwater, and process safety. Regulation United States Environmental Protection Agency (EPA) standards, published in 40 CFR Parts 280 and 281, mandate double-walled piping for many below-ground transport systems in wastewater treatment plants and at sanitary or hazardous-waste landfills or remediation sites. These and other regulations affect below-grade transport of hazardous materials in fuel storage systems, tank farms, drainage or runoff from process plants, and some food processing and related applications. Double-walled containment systems are also used for certain classes of toxic or corrosive chemi ...
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Piping
Within industry, piping is a system of pipes used to convey fluids (liquids and gases) from one location to another. The engineering discipline of piping design studies the efficient transport of fluid. Industrial process piping (and accompanying in-line components) can be manufactured from wood, fiberglass, glass, steel, aluminum, plastic, copper, and concrete. The in-line components, known as fittings, valves, and other devices, typically sense and control the pressure, flow rate and temperature of the transmitted fluid, and usually are included in the field of piping design (or piping engineering), though the sensors and automatic controlling devices may alternatively be treated as part of instrumentation and control design. Piping systems are documented in piping and instrumentation diagrams (P&IDs). If necessary, pipes can be cleaned by the tube cleaning process. ''Piping'' sometimes refers to piping design, the detailed specification of the physical piping layo ...
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Polyvinyl Chloride
Polyvinyl chloride (alternatively: poly(vinyl chloride), colloquial: vinyl or polyvinyl; abbreviated: PVC) is the world's third-most widely produced synthetic polymer of plastic (after polyethylene and polypropylene). About 40 million tons of PVC are produced each year. PVC comes in rigid (sometimes abbreviated as RPVC) and flexible forms. Rigid PVC is used in construction for pipes, doors and windows. It is also used in making plastic bottles, packaging, and bank or membership cards. Adding plasticizers makes PVC softer and more flexible. It is used in plumbing, electrical cable insulation, flooring, signage, phonograph records, inflatable products, and in rubber substitutes. With cotton or linen, it is used in the production of canvas. Polyvinyl chloride is a white, brittle solid. It is soluble in ketones, chlorinated solvents, dimethylformamide, THF and DMAc. Discovery PVC was synthesized in 1872 by German chemist Eugen Baumann after extended investigation and experimenta ...
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Minor Losses In Pipe Flow
Minor losses in pipe flow are a major part in calculating the flow, pressure, or energy reduction in piping systems. Liquid moving through pipes carries momentum and energy due to the forces acting upon it such as pressure and gravity. Just as certain aspects of the system can increase the fluids energy, there are components of the system that act against the fluid and reduce its energy, velocity, or momentum. Friction and minor losses in pipes are major contributing factors. Friction Losses Before being able to use the minor head losses in an equation, the losses in the system due to friction must also be calculated. Equation for friction losses: H_=(\sum_L_)f H_= Frictional head loss v= Downstream velocity g = Gravity of Earth R_h = Hydraulic radius \sum_L_ =Total length of piping f = Fanning friction factor Total Head Loss After both minor losses and friction losses have been calculated, these values can be summed to find the total head loss. Equation for total head ...
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Viscosity
Viscosity is a measure of a fluid's rate-dependent drag (physics), resistance to a change in shape or to movement of its neighboring portions relative to one another. For liquids, it corresponds to the informal concept of ''thickness''; for example, syrup has a higher viscosity than water. Viscosity is defined scientifically as a force multiplied by a time divided by an area. Thus its SI units are newton-seconds per metre squared, or pascal-seconds. Viscosity quantifies the internal friction, frictional force between adjacent layers of fluid that are in relative motion. For instance, when a viscous fluid is forced through a tube, it flows more quickly near the tube's center line than near its walls. Experiments show that some stress (physics), stress (such as a pressure difference between the two ends of the tube) is needed to sustain the flow. This is because a force is required to overcome the friction between the layers of the fluid which are in relative motion. For a tube ...
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Gas Pressure
In a mixture of gases, each constituent gas has a partial pressure which is the notional pressure of that constituent gas as if it alone occupied the entire volume of the original mixture at the same temperature. The total pressure of an ideal gas mixture is the sum of the partial pressures of the gases in the mixture (Dalton's Law). In respiratory physiology, the partial pressure of a dissolved gas in liquid (such as oxygen in arterial blood) is also defined as the partial pressure of that gas as it would be undissolved in gas phase yet in equilibrium with the liquid. This concept is also known as blood gas tension. In this sense, the diffusion of a gas liquid is said to be driven by differences in partial pressure (not concentration). In chemistry and thermodynamics, this concept is generalized to non-ideal gases and instead called fugacity. The partial pressure of a gas is a measure of its thermodynamic activity. Gases dissolve, diffuse, and react according to their partial pr ...
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Hydrostatic Test
A hydrostatic test is a way in which pressure vessels such as Pipeline transport, pipelines, plumbing, gas cylinders, boilers and fuel tanks can be tested for strength and leaks. The test involves filling the vessel or pipe system with a liquid, usually water, which may be dyed to aid in visual leak detection, and pressurization of the vessel to the specified test pressure. Pressure tightness can be tested by shutting off the supply valve and observing whether there is a pressure loss. The location of a leak can be visually identified more easily if the water contains a colorant. Strength is usually tested by measuring permanent deformation of the container. Hydrostatic testing is the most common method employed for testing pipes and pressure vessels. Using this test helps maintain safety standards and durability of a vessel over time. Newly manufactured pieces are initially qualified using the hydrostatic test. They are then revalidated at regular intervals according to the rel ...
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Leak Detection
Pipeline leak detection is used to determine if (and in some cases where) a leak has occurred in systems which contain liquids and gases. Methods of detection include hydrostatic testing, tracer-gas leak testing, infrared, Laser, laser technology, and acoustic or sonar technologies. Some technologies are used only during initial pipeline installation and commissioning, while other technologies can be used for continuous monitoring during service. Pipeline networks are a mode of transportation for oil, gases, and other fluid products. As a means of long-distance transport, pipelines have to fulfill high demands of safety, reliability and efficiency. If properly maintained, pipelines can last indefinitely without leaks. Some significant leaks that do occur are caused by damage from nearby excavation, but most leaks are caused by corrosion and equipment failure and incorrect operation. If a pipeline is not properly maintained, it can corrode, particularly at construction joints, low poi ...
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List Of Highly Toxic Gases
Many gases have toxic properties, which are often assessed using the LC50 (median lethal concentration) measure. In the United States, many of these gases have been assigned an NFPA 704 health rating of 4 (may be fatal) or 3 (may cause serious or permanent injury), and/or exposure limits ( TLV, TWA/PEL, STEL, or REL) determined by the ACGIH professional association. Some, but by no means all, toxic gases are detectable by odor, which can serve as a warning. Among the best known toxic gases are carbon monoxide, chlorine, nitrogen dioxide and phosgene. Definitions *Toxic: a chemical that has a median lethal concentration (LC50) in air of more than 200 parts per million (ppm) but not more than 2,000 parts per million by volume of gas or vapor, or more than 2 milligrams per liter but not more than 20 milligrams per liter of mist, fume or dust, when administered by continuous inhalation for 1 hour (or less if death occurs within 1 hour) to albino rats weighing between 200 and 3 ...
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Stainless Steel
Stainless steel, also known as inox, corrosion-resistant steel (CRES), or rustless steel, is an iron-based alloy that contains chromium, making it resistant to rust and corrosion. Stainless steel's resistance to corrosion comes from its chromium content of 11% or more, which forms a Passivation (chemistry), passive film that protects the material and can self-healing material, self-heal when exposed to oxygen. It can be further alloyed with elements like molybdenum, carbon, nickel and nitrogen to enhance specific properties for various applications. The alloy's properties, such as luster and resistance to corrosion, are useful in many applications. Stainless steel can be rolled into Sheet metal, sheets, plates, bars, wire, and tubing. These can be used in cookware, cutlery, surgical instruments, major appliances, vehicles, construction material in large buildings, industrial equipment (e.g., in paper mills, chemical plants, water treatment), and storage tanks and tankers for ch ...
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Ethylene Chlorotrifluoroethylene
ECTFE (ethylene-chlorotrifluoroethylene) is an alternating copolymer of ethylene and chlorotrifluoroethylene. It is a semi-crystalline fluoropolymer (a partly fluorinated polymer), with chemical corrosion resistance properties. Physical and chemical properties ECTFE (ethylene chlorotrifluoroethylene) is a polymer known for its chemical resistance, making it suitable for various industrial applications. It is resistant to acids at high concentrations/temperatures, caustic media, oxidizing agents, and many solvents, similar to PTFE (polytetrafluoroethylene). One of the key properties of ECTFE is its permeation resistance to large molecules, which is generally slow and not significant in practical applications. Small molecules, however, may permeate through the polymer matrix. In lining or coating applications using ECTFE, permeability of certain small molecules determines the lifetime of anti-corrosion protection. Small molecules such as H2O, O2, Cl2, H2S, HCl, HF, HBr, N2, ...
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Polyvinylidene Fluoride
Polyvinylidene fluoride or polyvinylidene difluoride (PVDF) is a highly non-reactive thermoplastic fluoropolymer produced by the polymerization of vinylidene difluoride. Its chemical formula is (C2H2F2)''n''. PVDF is a specialty plastic used in applications requiring the highest purity, as well as resistance to solvents, acids and hydrocarbons. PVDF has low density 1.78 g/cm3 in comparison to other fluoropolymers, like polytetrafluoroethylene. It is available in the form of piping products, sheet, tubing, films, plate and an insulator for premium wire. It can be injected, molded or welded and is commonly used in the chemical, semiconductor, medical and defense industries, as well as in lithium-ion batteries. It is also available as a cross-linked closed-cell foam, used increasingly in aviation and aerospace applications, and as an exotic 3D printer filament. It can also be used in repeated contact with food products, as it is FDA-compliant and non-toxic below its de ...
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Polypropylene
Polypropylene (PP), also known as polypropene, is a thermoplastic polymer used in a wide variety of applications. It is produced via chain-growth polymerization from the monomer Propene, propylene. Polypropylene belongs to the group of polyolefins and is Crystallization of polymers#Degree of crystallinity, partially crystalline and Chemical polarity#Nonpolar molecules, non-polar. Its properties are similar to polyethylene, but it is slightly harder and more heat-resistant. It is a white, mechanically rugged material and has a high chemical resistance. Polypropylene is the second-most widely produced Commodity plastics, commodity plastic (after polyethylene). History Phillips Petroleum chemists J. Paul Hogan and Robert Banks (chemist), Robert Banks first demonstrated the polymerization of propylene in 1951. The stereoselective polymerization to the isotactic was discovered by Giulio Natta and Karl Rehn in March 1954. This pioneering discovery led to large-scale commercial producti ...
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