Fabrication (metal)
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Fabrication (metal)
Metal fabrication is the creation of metal structures by cutting, bending and assembling processes. It is a value-added process involving the creation of machines, parts, and structures from various raw materials. Typically, a fabrication shop bids on a job, usually based on engineering drawings, and if awarded the contract, builds the product. Large fab shops employ a multitude of value-added processes, including welding, cutting, forming and machining. As with other manufacturing processes, both human labor and automation are commonly used. A fabricated product may be called a ''fabrication'', and shops specializing in this type of work are called ''fab shops''. The end products of other common types of metalworking, such as machining, metal stamping, forging, and casting, may be similar in shape and function, but those processes are not classified as fabrication. Processes *''Cutting'' is done by sawing, shear (sheet metal), shearing, or Chisel, chiselling (all with hand t ...
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FANUC 6-axis Welding Robots
FANUC ( or ; often styled Fanuc) is a Japanese group of companies that provide automation products and services such as robotics and computer numerical control wireless systems. These companies are principally of Japan, Fanuc America Corporation of Rochester Hills, Michigan, USA, and FANUC Europe Corporation S.A. of Luxembourg. FANUC is one of the largest makers of industrial robots in the world. FANUC had its beginnings as part of Fujitsu developing early numerical control (NC) and servo systems. FANUC is acronym for Fuji Automatic Numerical Control. FANUC is organized into 3 business units: FA (Factory Automation), ROBOT, and ROBOMACHINE. These three units are unified with SERVICE as "one FANUC". Service is an integral part of FANUC and the company supports products for as long as customers use them. History In 1955, Fujitsu Ltd. approached Seiuemon Inaba ( :ja:稲葉清右衛門), who was then a young engineer, to lead a new subsidiary purposed to make the field ...
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Water Jet Cutter
A water jet cutter, also known as a water jet or waterjet, is an industrial tool capable of cutting a wide variety of materials using an extremely high-pressure jet of water, or a mixture of water and an abrasive substance. The term abrasive jet refers specifically to the use of a mixture of water and an abrasive to cut hard materials such as metal, stone or glass, while the terms pure waterjet and water-only cutting refer to waterjet cutting without the use of added abrasives, often used for softer materials such as wood or rubber. Waterjet cutting is often used during the fabrication of machine parts. It is the preferred method when the materials being cut are sensitive to the high temperatures generated by other methods; examples of such materials include plastic and aluminium. Waterjet cutting is used in various industries, including mining and aerospace, for cutting, shaping, and reamer, reaming. History Waterjet While using high-pressure water for erosion dates bac ...
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Welder
A welder is a person or equipment that fuses materials together. The term welder refers to the operator, the machine is referred to as the welding power supply. The materials to be joined can be metals (such as steel, aluminum, brass, stainless steel etc.) or varieties of plastic or polymer. Welders typically have to have good dexterity and attention to detail, as well as technical knowledge about the materials being joined and best practices in the field. Safety issues Welding, without the proper precautions appropriate for the process, can be a dangerous and unhealthy practice. However, with the use of new technology and proper protection, the risks of injury and death associated with welding can be greatly reduced. Because many common welding procedures involve an open electric arc or a flame, the risk of burns is significant. To prevent them, welders wear personal protective equipment in the form of heavy leather gloves and protective long sleeve jackets to avoid exposure t ...
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Blacksmith
A blacksmith is a metalsmith who creates objects primarily from wrought iron or steel, but sometimes from #Other metals, other metals, by forging the metal, using tools to hammer, bend, and cut (cf. tinsmith). Blacksmiths produce objects such as gates, grilles, railings, light fixtures, furniture, sculpture, tools, agricultural implements, decorative and religious items, cooking utensils, and weapons. There was a historical distinction between the heavy work of the blacksmith and the more delicate operations of a whitesmith, who usually worked in Goldsmith, gold, Silversmith, silver, pewter, or the finishing steps of fine steel. The place where a blacksmith works is variously called a smithy, a forge, or a blacksmith's shop. While there are many professions who work with metal, such as farriers, wheelwrights, and Armourer, armorers, in former times the blacksmith had a general knowledge of how to make and repair many things, from the most complex of weapons and armor to simple ...
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Machine Tool
A machine tool is a machine for handling or machining metal or other rigid materials, usually by cutting, Boring (manufacturing), boring, grinding (abrasive cutting), grinding, shearing, or other forms of deformations. Machine tools employ some sort of tool that does the cutting or shaping. All machine tools have some means of constraining the workpiece and provide a guided movement of the parts of the machine. Thus, the relative movement between the workpiece and the cutting tool (which is called the toolpath) is controlled or constrained by the machine to at least some extent, rather than being entirely "offhand" or "wikt:freehand#Adjective, freehand". It is a power-driven metal cutting machine which assists in managing the needed relative motion between cutting tool and the job that changes the size and shape of the job material. The precise definition of the term ''machine tool'' varies among users. While all machine tools are "machines that help people to make things", not a ...
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Sheet Metal
Sheet metal is metal formed into thin, flat pieces, usually by an industrial process. Thicknesses can vary significantly; extremely thin sheets are considered foil (metal), foil or Metal leaf, leaf, and pieces thicker than 6 mm (0.25 in) are considered plate, such as plate steel, a class of structural steel. Sheet metal is available in flat pieces or coiled strips. The coils are formed by running a continuous sheet of metal through a roll slitting, roll slitter. In most of the world, sheet metal thickness is consistently specified in millimeters. In the U.S., the thickness of sheet metal is commonly specified by a traditional, non-linear measure known as its Sheet metal gauge, gauge. The larger the gauge number, the thinner the metal. Commonly used steel sheet metal ranges from 30 gauge (0.40 mm) to about 7 gauge (4.55 mm). Gauge differs between ferrous (Iron, iron-based) metals and nonferrous metals such as aluminum or copper. Copper thickness, for example ...
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Structural Steel
Structural steel is steel used for making construction materials in a variety of shapes. Many structural steel shapes take the form of an elongated beam having a profile of a specific cross section (geometry), cross section. Structural steel shapes, sizes, chemical composition, mechanical properties such as strengths, storage practices, etc., are regulated by Technical standard, standards in most industrialized countries. Structural steel shapes, such as I-beams, have high Second moment of area, second moments of area, so can support a high Structural load, load without excessive Hogging and sagging, sagging. Structural shapes The shapes available are described in published standards worldwide, and specialist, proprietary cross sections are also available. *I-beam, I-beam (serif capital 'I'-shaped cross-section – in Britain these include Universal Beams (UB) and Universal Columns (UC); in Europe it includes the IPE, HE, HL, HD and other sections; in the US it includes Wide ...
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Screw
A screw is an externally helical threaded fastener capable of being tightened or released by a twisting force (torque) to the screw head, head. The most common uses of screws are to hold objects together and there are many forms for a variety of materials. Screws might be inserted into holes in assembled parts or a screw may form its own thread. The #Differentiation between bolt and screw, difference between a screw and a bolt is that the latter is designed to be tightened or released by torquing a Nut (hardware), nut. The screw head on one end has a slot or other feature that commonly requires a tool to transfer the twisting force. Common tools for driving screws include screwdrivers, wrenches, coins and hex keys. The head is usually larger than the body, which provides a ''bearing surface'' and keeps the screw from being driven deeper than its length; an exception being the ''set screw'' (aka grub screw). The cylindrical portion of the screw from the underside of the head t ...
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Rivet
A rivet is a permanent mechanical fastener. Before being installed, a rivet consists of a smooth cylinder (geometry), cylindrical shaft with a head on one end. The end opposite the head is called the ''tail''. On installation, the deformed end is called the ''shop head'' or buck-tail. Because there is effectively a head on each end of an installed rivet, it can support Tension (physics), tension loads. However, it is much more capable of supporting Shear force, shear loads (loads perpendicular to the axis of the shaft). Fastenings used in traditional wooden boat building, such as copper nails and clinch bolts, work on the same principle as the rivet but were in use long before the term ''rivet'' was introduced and, where they are remembered, are usually classified among nails and bolts respectively. History Solid rivets are one of the oldest and most reliable types of fasteners, having been found in archeology, archaeological findings dating back to the Bronze Age. Rivet ...
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Adhesive
Adhesive, also known as glue, cement, mucilage, or paste, is any non-metallic substance applied to one or both surfaces of two separate items that binds them together and resists their separation. The use of adhesives offers certain advantages over other binding techniques such as sewing, mechanical fastenings, and welding. These include the ability to bind different materials together, the more efficient distribution of stress across a joint, the cost-effectiveness of an easily mechanized process, and greater flexibility in design. Disadvantages of adhesive use include decreased stability at high temperatures, relative weakness in bonding large objects with a small bonding surface area, and greater difficulty in separating objects during testing. Adhesives are typically organized by the method of adhesion followed by ''reactive'' or ''non-reactive'', a term which refers to whether the adhesive chemically reacts in order to harden. Alternatively, they can be organized either ...
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Welding
Welding is a fabrication (metal), fabrication process that joins materials, usually metals or thermoplastics, primarily by using high temperature to melting, melt the parts together and allow them to cool, causing Fusion welding, fusion. Common alternative methods include solvent welding (of thermoplastics) using chemicals to melt materials being bonded without heat, and #Solid-state welding, solid-state welding processes which bond without melting, such as pressure, cold welding, and diffusion bonding. Metal welding is distinct from lower temperature bonding techniques such as brazing and soldering, which do not melt the base metal (parent metal) and instead require flowing a filler metal to solidify their bonds. In addition to melting the base metal in welding, a filler material is typically added to the joint to form a pool of molten material (the weld pool) that cools to form a joint that can be stronger than the base material. Welding also requires a form of shield to ...
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Coining (metalworking)
Coining is a form of precision stamping in which a workpiece is subjected to a sufficiently high stress to induce plastic flow on the surface of the material. A beneficial feature is that in some metals, the plastic flow reduces surface grain size, and work hardens the surface, while the material deeper in the part retains its toughness and ductility. The term comes from the initial use of the process: manufacturing of coins. Coining is used to manufacture parts for all industries and is commonly used when high relief or very fine features are required. For example, it is used to produce coins, badges, buttons, precision-energy springs and precision parts with small or polished surface features. Coining is a cold working process similar in other respects to forging, which takes place at elevated temperature; it uses a great deal of force to elastically deform a workpiece, so that it conforms to a die. Coining can be done using a gear driven press, a mechanical press, or m ...
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