Abrasives
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Abrasives
An abrasive is a material, often a mineral, that is used to shape or finish a workpiece through rubbing which leads to part of the workpiece being worn away by friction. While finishing a material often means polishing it to gain a smooth, reflective surface, the process can also involve roughening as in satin, matte or beaded finishes. In short, the ceramics which are used to cut, grind and polish other softer materials are known as abrasives. Abrasives are extremely commonplace and are used very extensively in a wide variety of industrial, domestic, and technological applications. This gives rise to a large variation in the physical and chemical composition of abrasives as well as the shape of the abrasive. Some common uses for abrasives include grinding, polishing, buffing, honing, cutting, drilling, sharpening, lapping, and sanding (see abrasive machining). (For simplicity, "mineral" in this article will be used loosely to refer to both minerals and mineral-like substances ...
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Sanding
file:Schleifpapier verschiedene Sorten.jpg, upright=1.35, Sheets of sandpaper with different grit sizes (40 (coarse), 80, 150, 240, 600 (fine)) Sandpaper, also known as coated abrasive or emery paper, is a type of material that consists of sheets of paper or cloth with an abrasive substance glued to one face. In the modern manufacture of these products, sand and glass have been replaced by other abrasives such as aluminium oxide or silicon carbide. It is common to use the name of the abrasive when describing the paper, e.g. "aluminium oxide paper", or "silicon carbide paper". There are many varieties of sandpaper, with variations in the paper or backing, the material used for the grit, grit size, and the bond. Sandpaper is produced in a range of grit sizes and is used to remove material from surfaces, whether to make them smoother (for example, in house painter and decorator, painting and wood finishing), to remove a layer of material (such as old paint), or sometimes to make th ...
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Diamond
Diamond is a Allotropes of carbon, solid form of the element carbon with its atoms arranged in a crystal structure called diamond cubic. Diamond is tasteless, odourless, strong, brittle solid, colourless in pure form, a poor conductor of electricity, and insoluble in water. Another solid form of carbon known as graphite is the Chemical stability, chemically stable form of carbon at Standard temperature and pressure, room temperature and pressure, but diamond is metastable and converts to it at a negligible rate under those conditions. Diamond has the highest Scratch hardness, hardness and thermal conductivity of any natural material, properties that are used in major industrial applications such as cutting and polishing tools. Because the arrangement of atoms in diamond is extremely rigid, few types of impurity can contaminate it (two exceptions are boron and nitrogen). Small numbers of lattice defect, defects or impurities (about one per million of lattice atoms) can color ...
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Pumice
Pumice (), called pumicite in its powdered or dust form, is a volcanic rock that consists of extremely vesicular rough-textured volcanic glass, which may or may not contain crystals. It is typically light-colored. Scoria is another vesicular volcanic rock that differs from pumice in having larger vesicles, thicker vesicle walls, and being dark colored and denser.Jackson, J.A., J. Mehl, and K. Neuendorf (2005) ''Glossary of Geology'' American Geological Institute, Alexandria, Virginia. 800 pp. McPhie, J., M. Doyle, and R. Allen (1993) ''Volcanic Textures A guide to the interpretation of textures in volcanic rocks'' Centre for Ore Deposit and Exploration Studies, University of Tasmania, Hobart, Tasmania..198 pp. Pumice is created when super-heated, highly pressurized rock is rapidly ejected from a volcano. The unusual foamy configuration of pumice happens because of simultaneous rapid cooling and rapid depressurization. The depressurization creates bubbles by lowering the sol ...
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Emery (mineral)
Emery, or corundite, is a dark granular rock used to make an abrasive powder. The rock largely consists of corundum (aluminium oxide), mixed with other minerals. Industrial emery may contain a variety of other minerals and synthetic compounds. Crushed or naturally eroded emery (known as ''black sand'') is used as an abrasive. Turkey and Greece are the main suppliers of the world's emery. Description Emery is a granular rock used to make an abrasive powder. It largely consists of corundum (aluminium oxide), mixed with other minerals such as the iron-bearing spinels, hercynite, and magnetite, and also rutile ( titania). Industrial emery may contain a variety of other minerals and synthetic compounds such as magnesia, mullite, and silica. Emery is black or dark grey in colour, less dense than translucent-brown corundum with a specific gravity of between 3.5 and 3.8. Because it can be a mixture of minerals, no definite Mohs hardness can be assigned: the hardness of corundum i ...
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Sharpening Stone
Sharpening stones, or whetstones, are used to sharpening, sharpen the edges of steel tools such as knife, knives through grinding and Honing (metalworking), honing. Such stones come in a wide range of shapes, sizes, and material compositions. They may be flat, for working flat edges, or shaped for more complex edges, such as those associated with some wood carving or woodturning tools. They may be composed of natural quarried material or from man-made material. They come in various grades, which refer to the Mesh (scale), grit size of the abrasive particles in the stone. (Grit size is given as a number, which indicates the spatial density of the particles; a higher number denotes a higher density and therefore smaller particles, which give a finer finish to the surface of the sharpened object.) Stones intended for use on a workbench are called bench stones, while small, portable ones, whose size makes it hard to draw large blades uniformly over them, especially "in the field", ...
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Diamond Powder Paste
Diamond is a Allotropes of carbon, solid form of the element carbon with its atoms arranged in a crystal structure called diamond cubic. Diamond is tasteless, odourless, strong, brittle solid, colourless in pure form, a poor conductor of electricity, and insoluble in water. Another solid form of carbon known as graphite is the Chemical stability, chemically stable form of carbon at Standard temperature and pressure, room temperature and pressure, but diamond is metastable and converts to it at a negligible rate under those conditions. Diamond has the highest Scratch hardness, hardness and thermal conductivity of any natural material, properties that are used in major industrial applications such as cutting and polishing tools. Because the arrangement of atoms in diamond is extremely rigid, few types of impurity can contaminate it (two exceptions are boron and nitrogen). Small numbers of lattice defect, defects or impurities (about one per million of lattice atoms) can color ...
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Abrasive Machining
Abrasive machining is a machining process where material is removed from a workpiece using a multitude of small abrasive particles. Common examples include grinding, honing, and polishing. Abrasive processes are usually expensive, but capable of tighter tolerances and better surface finish than other machining processes Mechanics of abrasive machining Abrasive machining works by forcing the abrasive particles, or grains, into the surface of the workpiece so that each particle cuts away a small bit of material. Abrasive machining is similar to conventional machining, such as milling or turning, because each of the abrasive particles acts like a miniature cutting tool. However, unlike conventional machining the grains are much smaller than a cutting tool, and the geometry and orientation of individual grains are not well defined. As a result, abrasive machining is less power efficient and generates more heat. The grain size may be different based on the machining. For rough grinding, ...
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Corundum
Corundum is a crystalline form of aluminium oxide () typically containing traces of iron, titanium, vanadium, and chromium. It is a rock (geology), rock-forming mineral. It is a naturally transparency and translucency, transparent material, but can have different colors depending on the presence of transition metal impurities in its crystalline structure. Corundum has two primary gemstone, gem varieties: ruby and sapphire. Rubies are red due to the presence of chromium, and sapphires exhibit a range of colors depending on what transition metal is present. A rare type of sapphire, Sapphire#Padparadscha, padparadscha sapphire, is pink-orange. The name "corundum" is derived from the Tamil language, Tamil-Dravidian languages, Dravidian word ''kurundam'' (ruby-sapphire) (appearing in Sanskrit as ''kuruvinda''). Because of corundum's hardness (pure corundum is defined to have 9.0 on the Mohs scale), it can scratch almost all other minerals. Emery (rock), Emery, a variety of corundum w ...
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Mineral
In geology and mineralogy, a mineral or mineral species is, broadly speaking, a solid substance with a fairly well-defined chemical composition and a specific crystal structure that occurs naturally in pure form.John P. Rafferty, ed. (2011): Minerals'; p. 1. In the series ''Geology: Landforms, Minerals, and Rocks''. Rosen Publishing Group. The Geology, geological definition of mineral normally excludes compounds that occur only in living organisms. However, some minerals are often biogenic (such as calcite) or organic compounds in the sense of chemistry (such as mellite). Moreover, living organisms often synthesize inorganic minerals (such as hydroxylapatite) that also occur in rocks. The concept of mineral is distinct from rock (geology), rock, which is any bulk solid geologic material that is relatively homogeneous at a large enough scale. A rock may consist of one type of mineral or may be an aggregate (geology), aggregate of two or more different types of minerals, spaci ...
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Novaculite
Novaculite, also called Arkansas Stone, is a microcrystalline to cryptocrystalline rock type that consists of silica in the form of chert or flint. It is commonly white to grey or black in color, with a specific gravity that ranges from 2.2 to 2.5. It is used in the production of sharpening stones. It occurs in parts of Arkansas, Oklahoma, and Texas, as well as in Japan and parts of the Middle East. The name ''novaculite'' is derived from the Latin word ''novacula'', meaning a sharp knife, dagger, or razor, in reference to its use in sharpening. The first recorded use of the term '' whetstone'' was in reference to a honing stone from Arkansas. Occurrence Novaculite beds are present in the Ouachita Mountains of Arkansas and Oklahoma, and in the Marathon Uplift and Solitario regions of Texas. Novaculite is very resistant to erosion and the beds stand out as ridges in the Ouachita Mountains. There are also occurrences in Japan, Syria, Lebanon, and Israel. Origin The novaculite beds ...
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Calcite
Calcite is a Carbonate minerals, carbonate mineral and the most stable Polymorphism (materials science), polymorph of calcium carbonate (CaCO3). It is a very common mineral, particularly as a component of limestone. Calcite defines hardness 3 on the Mohs scale of mineral hardness, based on Scratch hardness, scratch hardness comparison. Large calcite crystals are used in optical equipment, and limestone composed mostly of calcite has numerous uses. Other polymorphs of calcium carbonate are the minerals aragonite and vaterite. Aragonite will change to calcite over timescales of days or less at temperatures exceeding 300 °C, and vaterite is even less stable. Etymology Calcite is derived from the German , a term from the 19th century that came from the Latin word for Lime (material), lime, (genitive ) with the suffix ''-ite'' used to name minerals. It is thus a Doublet (linguistics), doublet of the word ''wikt:chalk, chalk''. When applied by archaeology, archaeologists and ...
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Swarf
Swarf, also known as chips or by other process-specific names (such as turnings, filings, or shavings), are pieces of metal, wood, or plastic that are the debris or waste resulting from machining, woodworking, or similar subtractive (material-removing) manufacturing processes. Swarf can be small particles (such as the gritty swarf from grinding metal or the sawdust from sawing or sanding wood); long, stringy tendrils (such as the springy chips from turning tough metals, or long shavings from whittling); slag-like waste (such as is produced within pipe during pipefitting work); or stone fragments and dust (as in masonry)."The universe is finished; the copestone is on, and the chips were carted off a million years ago." —Ishmael, in ''Moby-Dick'', by Herman Melville. Some of these terms are mass nouns (such as ''swarf'' and ''sawdust'') and some of them are count nouns (such as ''chips'', '' filings'', or '' shavings''). Wood swarf is discussed at '' sawdust''. Metal swar ...
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