Turbofans
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The turbofan or fanjet is a type of airbreathing jet engine that is widely used in aircraft propulsion. The word "turbofan" is a
portmanteau A portmanteau word, or portmanteau (, ) is a blend of wordsgas turbine engine which achieves
mechanical energy In physical sciences, mechanical energy is the sum of potential energy and kinetic energy. The principle of conservation of mechanical energy states that if an isolated system is subject only to conservative forces, then the mechanical energy is ...
from combustion, and the ''fan'', a
ducted fan In aeronautics, a ducted fan is a thrust-generating mechanical fan or propeller mounted within a cylindrical duct or shroud. Other terms include ducted propeller or shrouded propeller. When used in vertical takeoff and landing (VTOL) applicati ...
that uses the mechanical energy from the gas turbine to force air rearwards. Thus, whereas all the air taken in by a
turbojet The turbojet is an airbreathing jet engine which is typically used in aircraft. It consists of a gas turbine with a propelling nozzle. The gas turbine has an air inlet which includes inlet guide vanes, a compressor, a combustion chamber, an ...
passes through the
combustion chamber A combustion chamber is part of an internal combustion engine in which the fuel/air mix is burned. For steam engines, the term has also been used for an extension of the firebox which is used to allow a more complete combustion process. Intern ...
and turbines, in a turbofan some of that air bypasses these components. A turbofan thus can be thought of as a turbojet being used to drive a ducted fan, with both of these contributing to the
thrust Thrust is a reaction force described quantitatively by Newton's third law. When a system expels or accelerates mass in one direction, the accelerated mass will cause a force of equal magnitude but opposite direction to be applied to that sys ...
. The ratio of the mass-flow of air bypassing the engine core to the mass-flow of air passing through the core is referred to as the
bypass ratio The bypass ratio (BPR) of a turbofan engine is the ratio between the mass flow rate of the bypass stream to the mass flow rate entering the core. A 10:1 bypass ratio, for example, means that 10 kg of air passes through the bypass duct for ev ...
. The engine produces thrust through a combination of these two portions working together; engines that use more jet thrust relative to fan thrust are known as ''low-bypass turbofans'', conversely those that have considerably more fan thrust than jet thrust are known as ''high-bypass''. Most commercial aviation jet engines in use today are of the high-bypass type, and most modern military fighter engines are low-bypass. Afterburners are used on low-bypass turbofan engines with bypass and core mixing before the afterburner. Modern turbofans have either a large single-stage fan or a smaller fan with several stages. An early configuration combined a low-pressure turbine and fan in a single rear-mounted unit.


Principles

The turbofan was invented to improve the fuel consumption of the turbojet. It would do this by increasing the mass and lowering the speed of the propelling jet compared to that of the turbojet. This would be done mechanically by adding a
ducted fan In aeronautics, a ducted fan is a thrust-generating mechanical fan or propeller mounted within a cylindrical duct or shroud. Other terms include ducted propeller or shrouded propeller. When used in vertical takeoff and landing (VTOL) applicati ...
rather than using viscous forces by adding an ejector, as first envisaged by Whittle.
Frank Whittle Air Commodore Sir Frank Whittle, (1 June 1907 – 8 August 1996) was an English engineer, inventor and Royal Air Force (RAF) air officer. He is credited with inventing the turbojet engine. A patent was submitted by Maxime Guillaume in 1921 fo ...
envisioned flight speeds of 500 mph in writing his UK patent 471,368 "Improvements relating to the propulsion of aircraft", filed in March 1936, and in which he describes the principles behind the turbofan, although not called as such at that time. The turbojet uses the gas from its thermodynamic cycle as its propelling jet. There are two penalties for using the cycle gas for the propelling jet for aircraft speeds of 500 mph and they are addressed by the turbofan. There is energy wasted because the propelling jet is going much faster rearwards than the aircraft is going forwards, leaving a very fast wake. The kinetic energy of the wake is a reflection of the fuel used to produce the wake rather than fuel used to move the aircraft forwards and, as such, is fuel wasted. However,it is a fundamental aspect of producing thrust in a fluid by accelerating some of it rearwards whether by a propeller or a combustor in a duct (ramjet) and, as such, can only be reduced and not eliminated. The turbofan reduces the speed of the propelling jet. The other penalty is present because any action to reduce the fuel consumption of the engine by increasing its pressure ratio or turbine temperature causes a corresponding increase in pressure and temperature in the exhaust duct which in turn cause a higher gas speed from the propelling nozzle (and higher KE and wasted fuel). Although the engine uses less fuel to produce a pound of thrust more fuel is wasted in the faster propelling jet. In other words, the independence of thermal and propulsive efficiencies, as exists with the piston engine/propeller combination which preceded the turbojet, is lost. In contrast, Roth considers regaining this independence the single most important feature of the turbofan which allows specific thrust to be chosen independently of the gas generator cycle. The working substance of the thermodynamic cycle is the only mass accelerated to produce thrust in a turbojet which is a serious limitation (high fuel consumption) for aircraft speeds below supersonic. For subsonic flight speeds the speed of the propelling jet has to be reduced because there is a price to be paid in producing the thrust. The energy required to accelerate the gas inside the engine (increase in kinetic energy) is expended in two ways, by producing a change in momentum ( ie a force), and a wake which is an unavoidable consequence of producing thrust by an airbreathing engine (or propeller). The wake velocity, and fuel burned to produce it, can be reduced and the required thrust still maintained by increasing the mass accelerated. A turbofan does this by transferring energy available inside the engine, from the gas generator, to a
ducted fan In aeronautics, a ducted fan is a thrust-generating mechanical fan or propeller mounted within a cylindrical duct or shroud. Other terms include ducted propeller or shrouded propeller. When used in vertical takeoff and landing (VTOL) applicati ...
which produces a second, additional mass of accelerated air. The transfer of energy from the core to bypass air results in lower pressure and temperature gas entering the core nozzle (lower exhaust velocity) and fan-produced temperature and pressure entering the fan nozzle. The amount of energy transferred depends on how much pressure rise the fan is designed to produce (fan pressure ratio). The best energy exchange (lowest fuel consumption) between the two flows, and how the jet velocities compare, depends on how efficiently the transfer takes place which depends on the losses in the fan-turbine and fan. The fan flow has lower exhaust velocity, giving much more thrust per unit energy (lower
specific thrust Specific thrust is the thrust per unit air mass flowrate of a jet engine (e.g. turbojet, turbofan, etc.) and can be calculated by the ratio of net thrust/total intake airflow. Low specific thrust engines tend to be more efficient of propellant (a ...
). Both airstreams contribute to the gross thrust of the engine. The additional air for the bypass stream increases the ram drag in the air intake stream-tube, but there is still a significant increase in net thrust. The overall effective exhaust velocity of the two exhaust jets can be made closer to a normal subsonic aircraft's flight speed and gets closer to the ideal Froude efficiency. A turbofan accelerates a larger mass of air more slowly, compared to a turbojet which accelerates a smaller amount more quickly, which is a less efficient way to generate the same thrust (see the efficiency section below). The ratio of the mass-flow of air bypassing the engine core compared to the mass-flow of air passing through the core is referred to as the
bypass ratio The bypass ratio (BPR) of a turbofan engine is the ratio between the mass flow rate of the bypass stream to the mass flow rate entering the core. A 10:1 bypass ratio, for example, means that 10 kg of air passes through the bypass duct for ev ...
. Engines with more jet thrust relative to fan thrust are known as ''low-bypass turbofans'', those that have considerably more fan thrust than jet thrust are known as ''high-bypass''. Most commercial aviation jet engines in use today are high-bypass, and most modern fighter engines are low-bypass. Afterburners are used on low-bypass turbofans on combat aircraft.


Bypass ratio

The ''bypass ratio (BPR)'' of a turbofan engine is the ratio between the mass flow rate of the bypass stream to the mass flow rate entering the core. A bypass ratio of 6, for example, means that 6 times more air passes through the bypass duct than the amount that passes through the combustion chamber. Turbofan engines are usually described in terms of BPR, which together with overall pressure ratio, turbine inlet temperature and fan pressure ratio are important design parameters. In addition BPR is quoted for turboprop and unducted fan installations because their high propulsive efficiency gives them the overall efficiency characteristics of very high bypass turbofans. This allows them to be shown together with turbofans on plots which show trends of reducing specific fuel consumption (SFC) with increasing BPR. BPR can also be quoted for lift fan installations where the fan airflow is remote from the engine and doesn't flow past the engine core. Considering a constant core (ie fixed pressure ratio and turbine inlet temperature), core and bypass jet velocities equal and a particular flight condition (ie Mach number and altitude) the fuel consumption per lb of thrust (sfc) decreases with increase in BPR. At the same time gross and net thrusts increase, but by different amounts. There is considerable potential for reducing fuel consumption for the same core cycle by increasing BPR.This is achieved because of the reduction in pounds of thrust per lb/sec of airflow (specific thrust) and the resultant reduction in lost kinetic energy in the jets (increase in propulsive efficiency). If all the gas power from a gas turbine is converted to kinetic energy in a propelling nozzle, the aircraft is best suited to high supersonic speeds. If it is all transferred to a separate big mass of air with low kinetic energy, the aircraft is best suited to zero speed (hovering). For speeds in between, the gas power is shared between a separate airstream and the gas turbine's own nozzle flow in a proportion which gives the aircraft performance required. The trade off between mass flow and velocity is also seen with propellers and helicopter rotors by comparing disc loading and power loading. For example, the same helicopter weight can be supported by a high power engine and small diameter rotor or, for less fuel, a lower power engine and bigger rotor with lower velocity through the rotor. Bypass usually refers to transferring gas power from a gas turbine to a bypass stream of air to reduce fuel consumption and jet noise. Alternatively, there may be a requirement for an afterburning engine where the sole requirement for bypass is to provide cooling air. This sets the lower limit for BPR and these engines have been called "leaky" or continuous bleed turbojets (General Electric YJ-101 BPR 0.25) and low BPR turbojets (Pratt & Whitney PW1120). Low BPR (0.2) has also been used to provide surge margin as well as afterburner cooling for the Pratt & Whitney J58.


Efficiency

Propeller engines are most efficient for low speeds,
turbojet The turbojet is an airbreathing jet engine which is typically used in aircraft. It consists of a gas turbine with a propelling nozzle. The gas turbine has an air inlet which includes inlet guide vanes, a compressor, a combustion chamber, an ...
engines – for high speeds, and turbofan engines – between the two. Turbofans are the most efficient engines in the range of speeds from about , the speed at which most commercial aircraft operate. In a turbojet (zero-bypass) engine, the high temperature and high pressure exhaust gas is accelerated when it undergoes expansion through a
propelling nozzle A propelling nozzle is a nozzle that converts the internal energy of a working gas into propulsive force; it is the nozzle, which forms a jet, that separates a gas turbine, or gas generator, from a jet engine. Propelling nozzles accelerate the av ...
and produces all the thrust. The compressor absorbs the mechanical power produced by the turbine. In a bypass design, extra turbines drive a
ducted fan In aeronautics, a ducted fan is a thrust-generating mechanical fan or propeller mounted within a cylindrical duct or shroud. Other terms include ducted propeller or shrouded propeller. When used in vertical takeoff and landing (VTOL) applicati ...
that accelerates air rearward from the front of the engine. In a high-bypass design, the ducted fan and nozzle produce most of the thrust. Turbofans are closely related to
turboprop A turboprop is a turbine engine that drives an aircraft propeller. A turboprop consists of an intake, reduction gearbox, compressor, combustor, turbine, and a propelling nozzle. Air enters the intake and is compressed by the compressor. ...
s in principle because both transfer some of the gas turbine's gas power, using extra machinery, to a bypass stream leaving less for the hot nozzle to convert to kinetic energy. Turbofans represent an intermediate stage between
turbojet The turbojet is an airbreathing jet engine which is typically used in aircraft. It consists of a gas turbine with a propelling nozzle. The gas turbine has an air inlet which includes inlet guide vanes, a compressor, a combustion chamber, an ...
s, which derive all their thrust from exhaust gases, and turbo-props which derive minimal thrust from exhaust gases (typically 10% or less).The turbofan engine
", p. 7.
SRM Institute of Science and Technology SRM Institute of Science and Technology (SRMIST), formerly SRM University, is a private higher education institute deemed to be university, located in Kattankulathur, Chengalpattu (near Chennai), Tamil Nadu, India. Founded in 1985 as SRM Eng ...
, Department of aerospace engineering.
Extracting shaft power and transferring it to a bypass stream introduces extra losses which are more than made up by the improved propulsive efficiency. The turboprop at its best flight speed gives significant fuel savings over a turbojet even though an extra turbine, a gearbox and a propeller were added to the turbojet's low-loss propelling nozzle. The turbofan has additional losses from its greater number of compressor stages/blades, fan and bypass duct. Froude, or Propulsive, Efficiency can be defined as: :\eta_f = \frac where:


Thrust

While a turbojet engine uses all of the engine's output to produce thrust in the form of a hot high-velocity exhaust gas jet, a turbofan's cool low-velocity bypass air yields between 30% and 70% of the total thrust produced by a turbofan system. The thrust (''FN'') generated by a turbofan depends on the
effective exhaust velocity Specific impulse (usually abbreviated ) is a measure of how efficiently a reaction mass engine (a rocket using propellant or a jet engine using fuel) creates thrust. For engines whose reaction mass is only the fuel they carry, specific impulse is ...
of the total exhaust, as with any jet engine, but because two exhaust jets are present the thrust equation can be expanded as: :F_N = \dot_e v_ - \dot_o v_o + BPR\, (\dot_c) v_f where:


Nozzles

The cold duct and core duct's nozzle systems are relatively complex due to the use of two separate exhaust flows. In high bypass engines, the fan is situated in a short duct near the front of the engine and typically has a convergent cold nozzle, with the tail of the duct forming a low pressure ratio nozzle that under normal conditions will choke creating supersonic flow patterns around the core. The core nozzle is more conventional, but generates less of the thrust, and depending on design choices, such as noise considerations, may conceivably not choke. In low bypass engines the two flows may combine within the ducts, and share a common nozzle, which can be fitted with afterburner.


Noise

Most of the air flow through a high-bypass turbofan is lower-velocity bypass flow: even when combined with the much-higher-velocity engine exhaust, the average exhaust velocity is considerably lower than in a pure turbojet. Turbojet engine noise is predominately
jet noise In aeroacoustics, jet noise is the field that focuses on the noise generation caused by high-velocity jets and the turbulent eddies generated by shearing flow. Such noise is known as broadband noise and extends well beyond the range of human hear ...
from the high exhaust velocity. Therefore, turbofan engines are significantly quieter than a pure-jet of the same thrust, and jet noise is no longer the predominant source.Kempton, A.
"Acoustic liners for modern aero-engines"
15th CEAS-ASC Workshop and 1st Scientific Workshop of X-Noise EV, 2011. Win.tue.nl.
Turbofan engine noise propagates both upstream via the inlet and downstream via the primary nozzle and the by-pass duct. Other noise sources are the fan, compressor and turbine. Modern commercial aircraft employ high-bypass-ratio (HBPR) engines with separate flow, non-mixing, short-duct exhaust systems. Their noise is due to the speed, temperature, and pressure of the exhaust jet, especially during high-thrust conditions, such as those required for takeoff. The primary source of jet noise is the turbulent mixing of shear layers in the engine's exhaust. These shear layers contain instabilities that lead to highly turbulent vortices that generate the pressure fluctuations responsible for sound. To reduce the noise associated with jet flow, the aerospace industry has sought to disrupt shear layer turbulence and reduce the overall noise produced. Fan noise may come from the interaction of the fan-blade wakes with the pressure field of the downstream fan-exit stator vanes. It may be minimized by adequate axial spacing between blade trailing edge and stator entrance. At high engine speeds, as at takeoff, shock waves from the supersonic fan tips, because of their unequal nature, produce noise of a discordant nature known as "buzz saw" noise. All modern turbofan engines have
acoustic liner Acoustic may refer to: Music Albums * ''Acoustic'' (Above & Beyond album), 2014 * ''Acoustic'' (Deine Lakaien album), 2007 * ''Acoustic'' (Everything but the Girl album), 1992 * ''Acoustic'' (John Lennon album), 2004 * ''Acoustic'' (Love Amo ...
s in the
nacelle A nacelle ( ) is a "streamlined body, sized according to what it contains", such as an engine, fuel, or equipment on an aircraft. When attached by a pylon entirely outside the airframe, it is sometimes called a pod, in which case it is attached ...
to damp their noise. They extend as much as possible to cover the largest surface area. The acoustic performance of the engine can be experimentally evaluated by means of ground tests or in dedicated experimental test rigs. In the
aerospace Aerospace is a term used to collectively refer to the atmosphere and outer space. Aerospace activity is very diverse, with a multitude of commercial, industrial and military applications. Aerospace engineering consists of aeronautics and astr ...
industry, chevrons are the "saw-tooth" patterns on the trailing edges of some jet engine nozzles that are used for noise reduction. The shaped edges smooth the mixing of hot air from the engine core and cooler air flowing through the engine fan, which reduces noise-creating turbulence. Chevrons were developed by GE under a
NASA The National Aeronautics and Space Administration (NASA ) is an independent agencies of the United States government, independent agency of the US federal government responsible for the civil List of government space agencies, space program ...
contract. Some notable examples of such designs are
Boeing 787 The Boeing 787 Dreamliner is an American wide-body jet airliner developed and manufactured by Boeing Commercial Airplanes. After dropping its unconventional Sonic Cruiser project, Boeing announced the conventional 7E7 on January 29, 2003, ...
and
Boeing 747-8 The Boeing 747-8 is a wide-body airliner formerly developed by Boeing Commercial Airplanes, and the largest variant of the 747. After introducing the 747-400, Boeing considered larger 747 versions as alternatives to the proposed double-deck Ai ...
on the
Rolls-Royce Trent 1000 The Rolls-Royce Trent 1000 is a high-bypass turbofan engine produced by Rolls-Royce plc, one of the two engine options for the Boeing 787 Dreamliner, competing with the General Electric GEnx. It first ran on 14 February 2006 and first flew ...
and
General Electric GEnx The General Electric GEnx ("General Electric Next-generation") is an advanced dual rotor, axial flow, high-bypass turbofan jet engine in production by GE Aviation for the Boeing 787 and 747-8. The GEnx is intended to succeed the CF6 in GE's p ...
engines.


History

Early turbojet engines were not very fuel-efficient because their overall pressure ratio and turbine inlet temperature were severely limited by the technology and materials available at the time. The first turbofan engine, which was only run on a test bed, was the German
Daimler-Benz DB 670 The Daimler-Benz DB 007, ( RLM (''Reichsluftfahrtministerium'' - Reich Air Ministry) designation ZTL 109-007, company designation ZTL6001), was an early German jet engine design stemming from design work carried out by Karl Leist from 1939. This ...
, designated the 109-007 by the Nazi Ministry of Aviation, with a first run date of 27 May 1943, after the testing of the turbomachinery using an electric motor, which had been undertaken on 1 April 1943. Development of the engine was abandoned with its problems unsolved, as the war situation worsened for Germany. Later in 1943, the British ground tested the Metrovick F.3 turbofan, which used the Metrovick F.2 turbojet as a gas generator with the exhaust discharging into a close-coupled aft-fan module comprising a contra-rotating LP turbine system driving two co-axial contra-rotating fans. Improved materials, and the introduction of twin compressors, such as in the Bristol Olympus, and Pratt & Whitney JT3C engines, increased the overall pressure ratio and thus the thermodynamic efficiency of engines. They also had poor propulsive efficiency, because pure turbojets have a high specific thrust/high velocity exhaust, which is better suited to supersonic flight. The original low-bypass turbofan engines were designed to improve propulsive efficiency by reducing the exhaust velocity to a value closer to that of the aircraft. The
Rolls-Royce Conway The Rolls-Royce RB.80 Conway was the first turbofan engine to enter service. Development started at Rolls-Royce in the 1940s, but the design was used only briefly, in the late 1950s and early 1960s, before other turbofan designs replaced it. ...
, the world's first production turbofan, had a bypass ratio of 0.3, similar to the modern General Electric F404 fighter engine. Civilian turbofan engines of the 1960s, such as the
Pratt & Whitney JT8D The Pratt & Whitney JT8D is a low-bypass (0.96 to 1) turbofan engine introduced by Pratt & Whitney in February 1963 with the inaugural flight of the Boeing 727. It was a modification of the Pratt & Whitney J52 turbojet engine which powered the ...
and the
Rolls-Royce Spey The Rolls-Royce Spey (company designations RB.163 and RB.168 and RB.183) is a low-bypass turbofan engine originally designed and manufactured by Rolls-Royce that has been in widespread service for over 40 years. A co-development version of th ...
, had bypass ratios closer to 1 and were similar to their military equivalents. The first Soviet airliner powered by turbofan engines was the Tupolev Tu-124 introduced in 1962. It used the Soloviev D-20. 164 aircraft were produced between 1960 and 1965 for Aeroflot and other Eastern Bloc airlines, with some operating until the early 1990s. The first General Electric turbofan was the aft-fan CJ805-23, based on the CJ805-3 turbojet. It was followed by the aft-fan
General Electric CF700 The General Electric CF700 (military designation TF37) is an aft-fan turbofan development of the CJ610 turbojet. The fan blades are an extension of the low-pressure turbine blades. Variants ;CF700-2B:Baseline aft-fan CJ610 variant rated at for ...
engine, with a 2.0 bypass ratio. This was derived from the General Electric J85/CJ610 turbojet to power the larger Rockwell Sabreliner 75/80 model aircraft, as well as the
Dassault Falcon 20 The Dassault Falcon 20 is a French business jet developed and manufactured by Dassault Aviation. The first business jet developed by the firm, it became the first of a family of business jets to be produced under the same name; of these, both t ...
, with about a 50% increase in thrust to . The CF700 was the first small turbofan to be certified by the
Federal Aviation Administration The Federal Aviation Administration (FAA) is the largest transportation agency of the U.S. government and regulates all aspects of civil aviation in the country as well as over surrounding international waters. Its powers include air traffic ...
(FAA). There were at one time over 400 CF700 aircraft in operation around the world, with an experience base of over 10 million service hours. The CF700 turbofan engine was also used to train Moon-bound astronauts in Project Apollo as the powerplant for the
Lunar Landing Research Vehicle The Bell Aerosystems Lunar Landing Research Vehicle (LLRV, nicknamed the Flying Bedstead) was a Project Apollo era program to build a simulator for the Moon landings. The LLRVs were used by the FRC, now known as the NASA Armstrong Flight Resear ...
.


Common types


Low-bypass turbofan

A high-specific-thrust/low-bypass-ratio turbofan normally has a multi-stage fan behind inlet guide vanes, developing a relatively high pressure ratio and, thus, yielding a high (mixed or cold) exhaust velocity. The core airflow needs to be large enough to ensure there is sufficient core power to drive the fan. A smaller core flow/higher bypass ratio cycle can be achieved by raising the inlet temperature of the high-pressure (HP) turbine rotor. To illustrate one aspect of how a turbofan differs from a turbojet, comparisons can be made at the same airflow (to keep a common intake for example) and the same net thrust (i.e. same specific thrust). A bypass flow can be added only if the turbine inlet temperature is not too high to compensate for the smaller core flow. Future improvements in turbine cooling/material technology can allow higher turbine inlet temperature, which is necessary because of increased cooling air temperature, resulting from an
overall pressure ratio In aeronautical engineering, overall pressure ratio, or overall compression ratio, is the ratio of the stagnation pressure as measured at the front and rear of the compressor of a gas turbine engine. The terms ''compression ratio'' and ''pressure ...
increase. The resulting turbofan, with reasonable efficiencies and duct loss for the added components, would probably operate at a higher nozzle pressure ratio than the turbojet, but with a lower exhaust temperature to retain net thrust. Since the temperature rise across the whole engine (intake to nozzle) would be lower, the (dry power) fuel flow would also be reduced, resulting in a better specific fuel consumption (SFC). Some low-bypass ratio military turbofans (e.g. F404,
JT8D The Pratt & Whitney JT8D is a low-bypass (0.96 to 1) turbofan engine introduced by Pratt & Whitney in February 1963 with the inaugural flight of the Boeing 727. It was a modification of the Pratt & Whitney J52 turbojet engine which powered the ...
) have variable inlet guide vanes to direct air onto the first fan rotor stage. This improves the fan
surge Surge means a sudden transient rush or flood, and may refer to: Science * Storm surge, the onshore gush of water associated with a low-pressure weather system * Surge (glacier), a short-lived event where a glacier can move up to velocities 100 ...
margin (see compressor map). File:Pratt & Whitney JT8D-17A 1.JPG, The widely produced
Pratt & Whitney JT8D The Pratt & Whitney JT8D is a low-bypass (0.96 to 1) turbofan engine introduced by Pratt & Whitney in February 1963 with the inaugural flight of the Boeing 727. It was a modification of the Pratt & Whitney J52 turbojet engine which powered the ...
used on many early narrowbody jetliners. The fan is located behind the inlet guide vanes. File:Solowjow D-30 III.jpg,
Soloviev D-30 The Soloviev D-30 (now the Aviadvigatel PS-30) is a Soviet two-shaft low-bypass turbofan engine, officially referred to as a "bypass turbojet". It is probably the single most important turbofan engine developed in the Soviet Union. Development o ...
which powers the Ilyushin Il-76 & Il-62M;
Mikoyan MiG-31 The Mikoyan MiG-31 (russian: link=no, Микоян МиГ-31; NATO reporting name: Foxhound) is a supersonic interceptor aircraft that was developed for use by the Soviet Air Forces. The aircraft was designed by the Mikoyan design bureau as a ...
;
Xian H-6 The Xian H-6 () is a twin-engine jet bomber of the Chinese People's Liberation Army Air Force (PLAAF). The H-6 is a license-built version of the Soviet Tupolev Tu-16 and remains the primary bomber aircraft of the People's Republic of China. D ...
K &
Y-20 The Xi'an Y-20 Kunpeng () is a large military transport aircraft developed by the Xi'an Aircraft Industrial Corporation for the People's Republic of China (PRC). The aircraft is nicknamed "Chubby Girl" () in the Chinese aviation industry becau ...
File:AL-31FN.jpg, Saturn AL-31 which powers the
Chengdu J-10 The Chengdu J-10 Vigorous Dragon (; NATO reporting name: Firebird), is a medium-weight, single-engine, multirole combat aircraft capable of all-weather operations, configured with a delta wing and canard design, with fly-by-wire flight contr ...
& J-20;
Shenyang J-11 The Shenyang J-11 ( Chinese: 歼-11; NATO reporting name Flanker-B, -L) is a twin-engine jet fighter of the People's Republic of China whose airframe is derived from the Soviet-designed Sukhoi Su-27. It is manufactured by the Shenyang Aircraft ...
, J-15 & J-16;
Sukhoi Su-30 The Sukhoi Su-30 (russian: Сухой Су-30; NATO reporting name: Flanker-C/G/H) is a twin-engine, two-seat supermaneuverable fighter aircraft developed in the Soviet Union by Russia's Sukhoi Aviation Corporation. It is a multirole fighter ...
& Su-27 File:Williams Research F107.jpg,
Williams F107 The Williams F107 (company designation WR19) is a small turbofan engine made by Williams International. The F107 was designed to propel cruise missiles. It has been used as the powerplant for the AGM-86 ALCM, and BGM-109 Tomahawk, as well as the ...
which powers the
Raytheon Raytheon Technologies Corporation is an American multinational aerospace and defense conglomerate headquartered in Arlington, Virginia. It is one of the largest aerospace and defense manufacturers in the world by revenue and market capitali ...
BGM-109 Tomahawk cruise missile File:AL-55 at the MAKS-2011 (01).jpg, NPO Saturn AL-55 which powers certain HAL HJT-36 Sitara File:Eurojet EJ200 for Eurofighter Typhoon PAS 2013 01 free.jpg, Eurojet EJ200 which powers the
Eurofighter Typhoon The Eurofighter Typhoon is a European multinational twin-engine, canard delta wing, multirole fighter. The Typhoon was designed originally as an air-superiority fighter and is manufactured by a consortium of Airbus, BAE Systems and Leonardo ...
File:XF3 KASM001.jpg, Ishikawajima-Harima F3 which powers the Kawasaki T-4 File:GTX-35VS Kaveri.jpg,
GTRE GTX-35VS Kaveri The GTRE GTX-35VS Kaveri is an afterburning turbofan project developed by the Gas Turbine Research Establishment (GTRE), a lab under the Defence Research and Development Organisation (DRDO) in Bengaluru, India. An Indian design, the Kaveri was ...
developed by GTRE


Afterburning turbofan

Since the 1970s, most
jet fighter Fighter aircraft are fixed-wing military aircraft designed primarily for air-to-air combat. In military conflict, the role of fighter aircraft is to establish air superiority of the battlespace. Domination of the airspace above a battlefield ...
engines have been low/medium bypass turbofans with a mixed exhaust, afterburner and variable area exit nozzle. An afterburner is a combustor located downstream of the turbine blades and directly upstream of the nozzle, which burns fuel from afterburner-specific fuel injectors. When lit, large volumes of fuel are burnt in the afterburner, raising the temperature of exhaust gases by a significant degree, resulting in a higher exhaust velocity/engine specific thrust. The variable geometry nozzle must open to a larger throat area to accommodate the extra volume and increased flow rate when the afterburner is lit. Afterburning is often designed to give a significant thrust boost for take off, transonic acceleration and combat maneuvers, but is very fuel intensive. Consequently, afterburning can be used only for short portions of a mission. Unlike in the main engine, where
stoichiometric Stoichiometry refers to the relationship between the quantities of reactants and products before, during, and following chemical reactions. Stoichiometry is founded on the law of conservation of mass where the total mass of the reactants equ ...
temperatures in the combustor have to be reduced before they reach the turbine, an afterburner at maximum fuelling is designed to produce stoichiometric temperatures at entry to the nozzle, about . At a fixed total applied fuel:air ratio, the total fuel flow for a given fan airflow will be the same, regardless of the dry specific thrust of the engine. However, a high specific thrust turbofan will, by definition, have a higher nozzle pressure ratio, resulting in a higher afterburning net thrust and, therefore, a lower afterburning specific fuel consumption (SFC). However, high specific thrust engines have a high dry SFC. The situation is reversed for a medium specific thrust afterburning turbofan: i.e., poor afterburning SFC/good dry SFC. The former engine is suitable for a combat aircraft which must remain in afterburning combat for a fairly long period, but has to fight only fairly close to the airfield (e.g. cross border skirmishes). The latter engine is better for an aircraft that has to fly some distance, or loiter for a long time, before going into combat. However, the pilot can afford to stay in afterburning only for a short period, before aircraft fuel reserves become dangerously low. The first production afterburning turbofan engine was the
Pratt & Whitney TF30 The Pratt & Whitney TF30 (company designation JTF10A) is a military low-bypass turbofan engine originally designed by Pratt & Whitney for the subsonic F6D Missileer fleet defense fighter, but this project was cancelled. It was later adapted with ...
, which initially powered the
F-111 Aardvark The General Dynamics F-111 Aardvark is a retired supersonic, medium-range, Multirole combat aircraft, multirole combat aircraft. Production variants of the F-111 had roles that included attack aircraft, ground attack (e.g. Air interdiction, i ...
and
F-14 Tomcat The Grumman F-14 Tomcat is an American carrier-capable supersonic, twin-engine, two-seat, twin-tail, variable-sweep wing fighter aircraft. The Tomcat was developed for the United States Navy's Naval Fighter Experimental (VFX) program after the ...
. Current low-bypass military turbofans include the Pratt & Whitney F119, the Eurojet EJ200, the
General Electric F110 The General Electric F110 is an afterburning turbofan jet engine produced by GE Aviation. The engine is derived from the General Electric F101 and shares its core design, and primarily powers tactical fighter aircraft. The F118 is a non-afterb ...
, the
Klimov RD-33 The Klimov RD-33 is a turbofan jet engine for a lightweight fighter jet that is the primary engine for the Mikoyan MiG-29 and CAC/PAC JF-17 Thunder. It was developed in OKB-117 led by S. P. Izotov (now OAO Klimov) from 1968 with production sta ...
, and the Saturn AL-31, all of which feature a mixed exhaust, afterburner and variable area propelling nozzle.


High-bypass turbofan

To further improve fuel economy and reduce noise, almost all of today's jet airliners and most military transport aircraft (e.g., the C-17) are powered by low-specific-thrust/high-bypass-ratio turbofans. These engines evolved from the high-specific-thrust/low-bypass-ratio turbofans used in such aircraft in the 1960s. Modern combat aircraft tend to use low-bypass ratio turbofans, and some military transport aircraft use turboprops. Low specific thrust is achieved by replacing the multi-stage fan with a single-stage unit. Unlike some military engines, modern civil turbofans lack stationary inlet guide vanes in front of the fan rotor. The fan is scaled to achieve the desired net thrust. The core (or gas generator) of the engine must generate enough power to drive the fan at its rated mass flow and pressure ratio. Improvements in turbine cooling/material technology allow for a higher (HP) turbine rotor inlet temperature, which allows a smaller (and lighter) core, potentially improving the core thermal efficiency. Reducing the core mass flow tends to increase the load on the LP turbine, so this unit may require additional stages to reduce the average stage loading and to maintain LP turbine efficiency. Reducing core flow also increases bypass ratio. Bypass ratios greater than 5:1 are increasingly common; the
Pratt & Whitney PW1000G The Pratt & Whitney PW1000G, also called the Geared Turbofan (GTF), is a high-bypass geared turbofan engine family produced by Pratt & Whitney. After many demonstrators, the program was launched with the Mitsubishi MRJ's PW1200G in March 2008 ...
, which entered commercial service in 2016, attains 12.5:1. Further improvements in core thermal efficiency can be achieved by raising the overall pressure ratio of the core. Improvements in blade aerodynamics can reduce the number of extra compressor stages required, and variable geometry (i.e., stators) enable high-pressure-ratio compressors to work surge-free at all throttle settings. The first (experimental) high-bypass turbofan engine was the AVCO-Lycoming PLF1A-2, a T55 turboshaft-derived engine that was first run in February 1962. The PLF1A-2 had a geared fan stage, produced a static thrust of , and had a bypass ratio of 6:1. The
General Electric TF39 The General Electric TF39 was a high-bypass turbofan engine that was developed to power the Lockheed C-5 Galaxy. The TF39 was the first high-power, high-bypass jet engine developed. The TF39 was further developed into the CF6 series of engines, a ...
became the first production model, designed to power the Lockheed
C-5 Galaxy The Lockheed C-5 Galaxy is a large military transport aircraft designed and built by Lockheed, and now maintained and upgraded by its successor, Lockheed Martin. It provides the United States Air Force (USAF) with a heavy intercontinental-rang ...
military transport aircraft. The civil General Electric CF6 engine used a derived design. Other high-bypass turbofans are the Pratt & Whitney JT9D, the three-shaft
Rolls-Royce RB211 The Rolls-Royce RB211 is a British family of high-bypass turbofan engines made by Rolls-Royce. The engines are capable of generating of thrust. The RB211 engine was the first production three-spool engine, and turned Rolls-Royce from a sign ...
and the CFM International CFM56; also the smaller TF34. More recent large high-bypass turbofans include the
Pratt & Whitney PW4000 The Pratt & Whitney PW4000 is a family of dual-spool, axial-flow, high-bypass turbofan aircraft engines produced by Pratt & Whitney as the successor to the JT9D. It was first run in April 1984, was FAA certified in July 1986, and was introdu ...
, the three-shaft Rolls-Royce Trent, the
General Electric GE90 The General Electric GE90 is a family of high-bypass turbofan aircraft engines built by GE Aviation for the Boeing 777, with thrust ratings from . It entered service with British Airways in November 1995. It is one of three options for the 777 ...
/ GEnx and the GP7000, produced jointly by GE and P&W. The lower the specific thrust of a turbofan, the lower the mean jet outlet velocity, which in turn translates into a high thrust lapse rate (i.e. decreasing thrust with increasing flight speed). See technical discussion below, item 2. Consequently, an engine sized to propel an aircraft at high subsonic flight speed (e.g., Mach 0.83) generates a relatively high thrust at low flight speed, thus enhancing runway performance. Low specific thrust engines tend to have a high bypass ratio, but this is also a function of the temperature of the turbine system. The turbofans on twin-engined transport aircraft produce enough take-off thrust to continue a take-off on one engine if the other engine shuts down after a critical point in the take-off run. From that point on the aircraft has less than half the thrust compared to two operating engines because the non-functioning engine is a source of drag. Modern twin engined airliners normally climb very steeply immediately after take-off. If one engine shuts down, the climb-out is much shallower, but sufficient to clear obstacles in the flightpath. The Soviet Union's engine technology was less advanced than the West's, and its first wide-body aircraft, the Ilyushin Il-86, was powered by low-bypass engines. The
Yakovlev Yak-42 The Yakovlev Yak-42 (russian: Яковлев Як-42; NATO reporting name: "Clobber") is a 100/120-seat three-engined mid-range passenger jet developed in the mid 1970s to replace the technically obsolete Tupolev Tu-134. It was the first airlin ...
, a medium-range, rear-engined aircraft seating up to 120 passengers, introduced in 1980, was the first Soviet aircraft to use high-bypass engines. File:Sam146 1.jpg, PowerJet SaM146 which powers
Sukhoi Superjet 100 The Sukhoi Superjet 100 () or SSJ100 is a regional jet designed by Russian aircraft company Sukhoi Civil Aircraft, a division of the United Aircraft Corporation (now: Regional Aircraft – Branch of the Irkut Corporation). With development start ...
File:Ge cf6 turbofan.jpg, General Electric CF6 which powers the
Airbus A300 The Airbus A300 is a wide-body airliner developed and manufactured by Airbus. In September 1967, aircraft manufacturers in the United Kingdom, France, and West Germany signed a memorandum of understanding to develop a large airliner. West ...
, Boeing 747, Douglas DC-10 and other aircraft File:Airbus Lagardère - Trent 900 engine MSN100 (6).JPG,
Rolls-Royce Trent 900 The Rolls-Royce Trent 900 is a high-bypass turbofan produced by Rolls-Royce plc to power the Airbus A380, competing with the Engine Alliance GP7000. Initially proposed for the Boeing 747-500/600X in July 1996, this first application was late ...
, powering the
Airbus A380 The Airbus A380 is a large wide-body airliner that was developed and produced by Airbus. It is the world's largest passenger airliner and only full-length double-deck jet airliner. Airbus studies started in 1988, and the project was annou ...
File:PW4000-112 (cropped).jpg,
Pratt & Whitney PW4000 The Pratt & Whitney PW4000 is a family of dual-spool, axial-flow, high-bypass turbofan aircraft engines produced by Pratt & Whitney as the successor to the JT9D. It was first run in April 1984, was FAA certified in July 1986, and was introdu ...
, powering the
Boeing 777 The Boeing 777, commonly referred to as the Triple Seven, is an American long-range wide-body airliner developed and manufactured by Boeing Commercial Airplanes. It is the world's largest twinjet. The 777 was designed to bridge the gap betw ...
,
MD-11 The McDonnell Douglas MD-11 is an American tri-jet wide-body airliner manufactured by American McDonnell Douglas (MDC) and later by Boeing. Following DC-10 development studies, the MD-11 program was launched on December 30, 1986. Assembly of t ...
and
Airbus A330 The Airbus A330 is a wide-body aircraft developed and produced by Airbus. Airbus conceived several derivatives of the A300, its first airliner in the mid-1970s. Then the company began development on the A330 twinjet in parallel with the A340 ...
File:CFM56 P1220759.jpg, The
CFM56 The CFM International CFM56 (U.S. military designation F108) series is a Franco-American family of high-bypass turbofan aircraft engines made by CFM International (CFMI), with a thrust range of . CFMI is a 50–50 joint-owned company of Safran ...
which powers the
Boeing 737 The Boeing 737 is a narrow-body aircraft produced by Boeing at its Boeing Renton Factory, Renton Factory in Washington (state), Washington. Developed to supplement the Boeing 727 on short and thin routes, the twinjet retains the Boeing 707, 7 ...
, the
Airbus A320 The Airbus A320 family is a series of narrow-body airliners developed and produced by Airbus. The A320 was launched in March 1984, first flew on 22 February 1987, and was introduced in April 1988 by Air France. The first member of the famil ...
and other aircraft File:Airbus Lagardère - GP7200 engine MSN108 (1).JPG,
Engine Alliance GP7000 The Engine Alliance GP7000 is a turbofan jet engine manufactured by Engine Alliance, a joint venture between General Electric and Pratt & Whitney. It is one of the powerplant options available for the Airbus A380, along with the Rolls-Royce Tren ...
turbofan for the
Airbus A380 The Airbus A380 is a large wide-body airliner that was developed and produced by Airbus. It is the world's largest passenger airliner and only full-length double-deck jet airliner. Airbus studies started in 1988, and the project was annou ...
File:Engine Il-96 "Aeroflot" (3447358279).jpg, Aviadvigatel PS-90 which powers the Ilyushin Il-96,
Tupolev Tu-204 The Tupolev Tu-204 (russian: Туполев Ту-204) is a twin-engined medium- range narrow-body jet airliner capable of carrying 210 passengers, designed by Tupolev and produced by Aviastar-SP and Kazan Aircraft Production Association. Fi ...
, Ilyushin Il-76 File:ALF502.JPG, Lycoming ALF 502 which powers the
British Aerospace 146 The British Aerospace 146 (also BAe 146) is a short-haul and regional airliner that was manufactured in the United Kingdom by British Aerospace, later part of BAE Systems. Production ran from 1983 until 2001. Manufacture by Avro Internati ...
File:MAKS Airshow 2013 (Ramenskoye Airport, Russia) (524-34).jpg,
Aviadvigatel PD-14 The Aviadvigatel PD-14 (previously known as PS-12) is a high-bypass turbofan being developed by Aviadvigatel to power the Irkut MC-21 twin-jet airliner. It is a 14 tf (30,865 lbf) thrust powerplant. Development In December 2009, the PD-14 ...
which will be used on the
Irkut MC-21 The Irkut MC-21 (russian: Иркут МС-21) is a single-aisle airliner, developed in Russia by the Yakovlev Design Bureau and produced by its parent Irkut, a branch of the United Aircraft Corporation (UAC), itself a 92%-owned subsidiary o ...
File:D-436-148 MAKS-2009.jpg, Three shaft
Progress D-436 The Progress D-436 is a three-shaft high by-pass turbofan engine developed by the Ukrainian company Ivchenko-Progress, and manufactured by Motor Sich in Ukraine. It was initially developed to meet the requirements for late versions of the Yak ...
File:Trent 1000 GoodwinHall VirginiaTech.jpg, Trent 1000 powering the
Boeing 787 The Boeing 787 Dreamliner is an American wide-body jet airliner developed and manufactured by Boeing Commercial Airplanes. After dropping its unconventional Sonic Cruiser project, Boeing announced the conventional 7E7 on January 29, 2003, ...
File:General Electric GE90 displayed at Farnborough Air Show 2008.jpg,
GE90 The General Electric GE90 is a family of high-bypass turbofan aircraft engines built by GE Aviation for the Boeing 777, with thrust ratings from . It entered service with British Airways in November 1995. It is one of three options for the 777 ...
powering the
Boeing 777 The Boeing 777, commonly referred to as the Triple Seven, is an American long-range wide-body airliner developed and manufactured by Boeing Commercial Airplanes. It is the world's largest twinjet. The 777 was designed to bridge the gap betw ...
, the most powerful aircraft engine


Turbofan configurations

Turbofan engines come in a variety of engine configurations. For a given engine cycle (i.e., same airflow, bypass ratio, fan pressure ratio, overall pressure ratio and HP turbine rotor inlet temperature), the choice of turbofan configuration has little impact upon the design point performance (e.g., net thrust, SFC), as long as overall component performance is maintained. Off-design performance and stability is, however, affected by engine configuration. The basic element of a turbofan is a spool, a single combination of fan/compressor, turbine and shaft rotating at a single speed. For a given pressure ratio, the surge margin can be increased by two different design paths: # Splitting the compressor into two smaller spools rotating at different speeds, as with the
Pratt & Whitney J57 The Pratt & Whitney J57 (company designation: JT3C) is an axial-flow turbojet engine developed by Pratt & Whitney in the early 1950s. The J57 (first run January 1950) was the first 10,000 lbf (45 kN) thrust class engine in the United State ...
; or # Making the stator vane pitch adjustable, typically in the front stages, as with the
J79 The General Electric J79 is an axial-flow turbojet engine built for use in a variety of fighter and bomber aircraft and a supersonic cruise missile. The J79 was produced by General Electric Aircraft Engines in the United States, and under lice ...
. Most modern western civil turbofans employ a relatively high-pressure-ratio high-pressure (HP) compressor, with many rows of variable stators to control surge margin at low rpm. In the three-spool
RB211 The Rolls-Royce RB211 is a British family of high-bypass turbofan engines made by Rolls-Royce. The engines are capable of generating of thrust. The RB211 engine was the first production three-spool engine, and turned Rolls-Royce from a signif ...
/ Trent the core compression system is split into two, with the IP compressor, which supercharges the HP compressor, being on a different coaxial shaft and driven by a separate (IP) turbine. As the HP compressor has a modest pressure ratio its speed can be reduced surge-free, without employing variable geometry. However, because a shallow IP compressor working line is inevitable, the IPC has one stage of variable geometry on all variants except the −535, which has none.


Single-shaft turbofan

Although far from common, the single-shaft turbofan is probably the simplest configuration, comprising a fan and high-pressure compressor driven by a single turbine unit, all on the same spool. The Snecma M53, which powers
Dassault Mirage 2000 The Dassault Mirage 2000 is a French multirole, single-engine, fourth-generation jet fighter manufactured by Dassault Aviation. It was designed in the late 1970s as a lightweight fighter to replace the Mirage III for the French Air Force (''A ...
fighter aircraft, is an example of a single-shaft turbofan. Despite the simplicity of the turbomachinery configuration, the M53 requires a variable area mixer to facilitate part-throttle operation.


Aft-fan turbofan

One of the earliest turbofans was a derivative of the
General Electric J79 The General Electric J79 is an axial-flow turbojet engine built for use in a variety of fighter and bomber aircraft and a supersonic cruise missile. The J79 was produced by General Electric Aircraft Engines in the United States, and under li ...
turbojet, known as the CJ805-23, which featured an integrated aft fan/low-pressure (LP) turbine unit located in the turbojet exhaust jetpipe. Hot gas from the turbojet turbine exhaust expanded through the LP turbine, the fan blades being a radial extension of the turbine blades. This arrangement introduces an additional gas leakage path compared to a front-fan configuration and was a problem with this engine with higher-pressure turbine gas leaking into the fan airflow. An aft-fan configuration was later used for the
General Electric GE36 The General Electric GE36 was an experimental aircraft engine, a hybrid between a turbofan and a turboprop, known as an unducted fan (UDF) or propfan. The GE36 was developed by General Electric Aircraft Engines, with its CFM International equal ...
UDF (propfan) demonstrator of the early 1980s. In 1971 a concept was put forward by the NASA Lewis Research Center for a supersonic transport engine which operated as an aft-fan turbofan at take-off and subsonic speeds and a turbojet at higher speeds. This would give the low noise and high thrust characteristics of a turbofan at take-off, together with turbofan high propulsive efficiency at subsonic flight speeds. It would have the high propulsive efficiency of a turbojet at supersonic cruise speeds.


Basic two-spool

Many turbofans have at least basic two-spool configuration where the fan is on a separate low pressure (LP) spool, running concentrically with the compressor or high pressure (HP) spool; the LP spool runs at a lower angular velocity, while the HP spool turns faster and its compressor further compresses part of the air for combustion. The BR710 is typical of this configuration. At the smaller thrust sizes, instead of all-axial blading, the HP compressor configuration may be axial-centrifugal (e.g.,
CFE CFE738 The CFE CFE738 is a small turbofan engine aimed at the business/commuter jet market manufactured by the CFE Company, and is used on the Dassault Falcon 2000. Design and development The success of the GE27/GLC38 gas generator development of th ...
), double-centrifugal or even diagonal/centrifugal (e.g. Pratt & Whitney Canada PW600).


Boosted two-spool

Higher overall pressure ratios can be achieved by either raising the HP compressor pressure ratio or adding compressor (non-bypass) stages or T-stages to the LP spool, between the fan and the HP compressor, to boost the latter. All of the large American turbofans (e.g. General Electric CF6,
GE90 The General Electric GE90 is a family of high-bypass turbofan aircraft engines built by GE Aviation for the Boeing 777, with thrust ratings from . It entered service with British Airways in November 1995. It is one of three options for the 777 ...
, GE9X and GEnx plus Pratt & Whitney JT9D and PW4000) feature T-stages. The Rolls-Royce BR715 is a non-American example of this. The high bypass ratios used in modern civil turbofans tend to reduce the relative diameter of the T-stages, reducing their mean tip speed. Consequently, more T-stages are required to develop the necessary pressure rise.


Three-spool

Rolls-Royce chose a three-spool configuration for their large civil turbofans (i.e. the
RB211 The Rolls-Royce RB211 is a British family of high-bypass turbofan engines made by Rolls-Royce. The engines are capable of generating of thrust. The RB211 engine was the first production three-spool engine, and turned Rolls-Royce from a signif ...
and Trent families), where the T-stages of the boosted two-spool configuration are separated into a separate intermediate pressure (IP) spool, driven by its own turbine. The first three-spool engine was the earlier Rolls-Royce RB.203 Trent of 1967. The Garrett ATF3, powering the
Dassault Falcon 20 The Dassault Falcon 20 is a French business jet developed and manufactured by Dassault Aviation. The first business jet developed by the firm, it became the first of a family of business jets to be produced under the same name; of these, both t ...
business jet, has an unusual three spool layout with an aft spool not concentric with the two others. Ivchenko Design Bureau chose the same configuration as Rolls-Royce for their Lotarev D-36 engine, followed by Lotarev/Progress D-18T and
Progress D-436 The Progress D-436 is a three-shaft high by-pass turbofan engine developed by the Ukrainian company Ivchenko-Progress, and manufactured by Motor Sich in Ukraine. It was initially developed to meet the requirements for late versions of the Yak ...
. The
Turbo-Union RB199 The Turbo-Union RB199 is a turbofan jet engine designed and built in the early 1970s by Turbo-Union, a joint venture between Rolls-Royce, MTU and Aeritalia. The only production application was the Panavia Tornado. Design and development The ...
military turbofan also has a three-spool configuration, as do the military Kuznetsov NK-25 and
NK-321 The Kuznetsov NK-32 is an afterburning three-spool low bypass turbofan jet engine which powers the Tupolev Tu-160 supersonic bomber, and was fitted to the later model Tupolev Tu-144LL supersonic transport. It produces of thrust in afterburner ...
.


Geared fan

As bypass ratio increases, the fan blade tip speed increases relative to the LPT blade speed. This will reduce the LPT blade speed, requiring more turbine stages to extract enough energy to drive the fan. Introducing a (planetary) reduction gearbox, with a suitable gear ratio, between the LP shaft and the fan enables both the fan and LP turbine to operate at their optimum speeds. Examples of this configuration are the long-established
Garrett TFE731 The Garrett TFE731 (now Honeywell TFE731) is a family of geared turbofan engines commonly used on business jet aircraft. Garrett AiResearch originally designed and built the engine, which due to mergers was later produced by AlliedSignal and n ...
, the Honeywell ALF 502/507, and the recent
Pratt & Whitney PW1000G The Pratt & Whitney PW1000G, also called the Geared Turbofan (GTF), is a high-bypass geared turbofan engine family produced by Pratt & Whitney. After many demonstrators, the program was launched with the Mitsubishi MRJ's PW1200G in March 2008 ...
.


Military turbofans

Most of the configurations discussed above are used in civilian turbofans, while modern military turbofans (e.g.,
Snecma M88 The Snecma M88 is a French afterburning turbofan engine developed by Snecma (now known as Safran Aircraft Engines) for the Dassault Rafale fighter. History The program for the M88 arose from a need for a suitable propulsion system for air-supe ...
) are usually basic two-spool.


High-pressure turbine

Most civil turbofans use a high-efficiency, 2-stage HP turbine to drive the HP compressor. The CFM International CFM56 uses an alternative approach: a single-stage, high-work unit. While this approach is probably less efficient, there are savings on cooling air, weight and cost. In the
RB211 The Rolls-Royce RB211 is a British family of high-bypass turbofan engines made by Rolls-Royce. The engines are capable of generating of thrust. The RB211 engine was the first production three-spool engine, and turned Rolls-Royce from a signif ...
and Trent 3-spool engine series, the HP compressor pressure ratio is modest so only a single HP turbine stage is required. Modern military turbofans also tend to use a single HP turbine stage and a modest HP compressor.


Low-pressure turbine

Modern civil turbofans have multi-stage LP turbines (anywhere from 3 to 7). The number of stages required depends on the engine cycle bypass ratio and the boost (on boosted two-spools). A geared fan may reduce the number of required LPT stages in some applications. C. Riegler, C. Bichlmaier:, 1st CEAS European Air and Space Conference, 10–13 September 2007, Berlin, Germany Because of the much lower bypass ratios employed, military turbofans require only one or two LP turbine stages.


Overall performance


Cycle improvements

Consider a mixed turbofan with a fixed bypass ratio and airflow. Increasing the overall pressure ratio of the compression system raises the combustor entry temperature. Therefore, at a fixed fuel flow there is an increase in (HP) turbine rotor inlet temperature. Although the higher temperature rise across the compression system implies a larger temperature drop over the turbine system, the mixed nozzle temperature is unaffected, because the same amount of heat is being added to the system. There is, however, a rise in nozzle pressure, because overall pressure ratio increases faster than the turbine expansion ratio, causing an increase in the hot mixer entry pressure. Consequently, net thrust increases, whilst specific fuel consumption (fuel flow/net thrust) decreases. A similar trend occurs with unmixed turbofans. Turbofan engines can be made more fuel efficient by raising overall pressure ratio and turbine rotor inlet temperature in unison. However, better turbine materials or improved vane/blade cooling are required to cope with increases in both turbine rotor inlet temperature and compressor delivery temperature. Increasing the latter may require better compressor materials. The overall pressure ratio can be increased by improving fan (or) LP compressor pressure ratio or HP compressor pressure ratio. If the latter is held constant, the increase in (HP) compressor delivery temperature (from raising overall pressure ratio) implies an increase in HP mechanical speed. However, stressing considerations might limit this parameter, implying, despite an increase in overall pressure ratio, a reduction in HP compressor pressure ratio. According to simple theory, if the ratio of turbine rotor inlet temperature/(HP) compressor delivery temperature is maintained, the HP turbine throat area can be retained. However, this assumes that cycle improvements are obtained, while retaining the datum (HP) compressor exit flow function (non-dimensional flow). In practice, changes to the non-dimensional speed of the (HP) compressor and cooling bleed extraction would probably make this assumption invalid, making some adjustment to HP turbine throat area unavoidable. This means the HP turbine nozzle guide vanes would have to be different from the original. In all probability, the downstream LP turbine nozzle guide vanes would have to be changed anyway.


Thrust growth

Thrust growth is obtained by increasing core power. There are two basic routes available: # hot route: increase HP turbine rotor inlet temperature # cold route: increase core mass flow Both routes require an increase in the combustor fuel flow and, therefore, the heat energy added to the core stream. The hot route may require changes in turbine blade/vane materials or better blade/vane cooling. The cold route can be obtained by one of the following: # adding T-stages to the LP/IP compression # adding a zero-stage to the HP compression # improving the compression process, without adding stages (e.g. higher fan hub pressure ratio) all of which increase both overall pressure ratio and core airflow. Alternatively, the core size can be increased, to raise core airflow, without changing overall pressure ratio. This route is expensive, since a new (upflowed) turbine system (and possibly a larger IP compressor) is also required. Changes must also be made to the fan to absorb the extra core power. On a civil engine, jet noise considerations mean that any significant increase in take-off thrust must be accompanied by a corresponding increase in fan mass flow (to maintain a T/O specific thrust of about 30 lbf/lb/s).


Technical discussion

# Specific thrust (net thrust/intake airflow) is an important parameter for turbofans and jet engines in general. Imagine a fan (driven by an appropriately sized electric motor) operating within a pipe, which is connected to a propelling nozzle. It is fairly obvious, the higher the fan pressure ratio (fan discharge pressure/fan inlet pressure), the higher the jet velocity and the corresponding specific thrust. Now imagine we replace this set-up with an equivalent turbofan – same airflow and same fan pressure ratio. Obviously, the core of the turbofan must produce sufficient power to drive the fan via the low-pressure (LP) turbine. If we choose a low (HP) turbine inlet temperature for the gas generator, the core airflow needs to be relatively high to compensate. The corresponding bypass ratio is therefore relatively low. If we raise the turbine inlet temperature, the core airflow can be smaller, thus increasing bypass ratio. Raising turbine inlet temperature tends to increase thermal efficiency and, therefore, improve fuel efficiency. # Naturally, as altitude increases, there is a decrease in air density and, therefore, the net thrust of an engine. There is also a flight speed effect, termed thrust lapse rate. Consider the approximate equation for net thrust again:F_n = m \cdot (V_ - V_a). With a high specific thrust (e.g., fighter) engine, the jet velocity is relatively high, so intuitively one can see that increases in flight velocity have less of an impact upon net thrust than a medium specific thrust (e.g., trainer) engine, where the jet velocity is lower. The impact of thrust lapse rate upon a low specific thrust (e.g., civil) engine is even more severe. At high flight speeds, high-specific-thrust engines can pick up net thrust through the ram rise in the intake, but this effect tends to diminish at supersonic speeds because of shock wave losses. # Thrust growth on civil turbofans is usually obtained by increasing fan airflow, thus preventing the jet noise becoming too high. However, the larger fan airflow requires more power from the core. This can be achieved by raising the overall pressure ratio (combustor inlet pressure/intake delivery pressure) to induce more airflow into the core and by increasing turbine inlet temperature. Together, these parameters tend to increase core thermal efficiency and improve fuel efficiency. # Some high-bypass-ratio civil turbofans use an extremely low area ratio (less than 1.01), convergent-divergent, nozzle on the bypass (or mixed exhaust) stream, to control the fan working line. The nozzle acts as if it has variable geometry. At low flight speeds the nozzle is unchoked (less than a Mach number of unity), so the exhaust gas speeds up as it approaches the throat and then slows down slightly as it reaches the divergent section. Consequently, the nozzle exit area controls the fan match and, being larger than the throat, pulls the fan working line slightly away from surge. At higher flight speeds, the ram rise in the intake increases nozzle pressure ratio to the point where the throat becomes choked (M=1.0). Under these circumstances, the throat area dictates the fan match and, being smaller than the exit, pushes the fan working line slightly towards surge. This is not a problem, since fan surge margin is much better at high flight speeds. # The off-design behaviour of turbofans is illustrated under compressor map and
turbine map Each turbine in a gas turbine engine has an operating map. Complete maps are either based on turbine rig test results or are predicted by a special computer program. Alternatively, the map of a similar turbine can be suitably scaled. Description A ...
. # Because modern civil turbofans operate at low specific thrust, they require only a single fan stage to develop the required fan pressure ratio. The desired overall pressure ratio for the engine cycle is usually achieved by multiple axial stages on the core compression. Rolls-Royce tend to split the core compression into two with an intermediate pressure (IP) supercharging the HP compressor, both units being driven by turbines with a single stage, mounted on separate shafts. Consequently, the HP compressor need develop only a modest pressure ratio (e.g., ~4.5:1). US civil engines use much higher HP compressor pressure ratios (e.g., ~23:1 on the
General Electric GE90 The General Electric GE90 is a family of high-bypass turbofan aircraft engines built by GE Aviation for the Boeing 777, with thrust ratings from . It entered service with British Airways in November 1995. It is one of three options for the 777 ...
) and tend to be driven by a two-stage HP turbine. Even so, there are usually a few IP axial stages mounted on the LP shaft, behind the fan, to further supercharge the core compression system. Civil engines have multi-stage LP turbines, the number of stages being determined by the bypass ratio, the amount of IP compression on the LP shaft and the LP turbine blade speed. # Because military engines usually have to be able to fly very fast at sea level, the limit on HP compressor delivery temperature is reached at a fairly modest design overall pressure ratio, compared with that of a civil engine. Also the fan pressure ratio is relatively high, to achieve a medium to high specific thrust. Consequently, modern military turbofans usually have only 5 or 6 HP compressor stages and require only a single-stage HP turbine. Low-bypass-ratio military turbofans usually have one LP turbine stage, but higher bypass ratio engines need two stages. In theory, by adding IP compressor stages, a modern military turbofan HP compressor could be used in a civil turbofan derivative, but the core would tend to be too small for high thrust applications.


Improvements


Aerodynamic modelling

Aerodynamics Aerodynamics, from grc, ἀήρ ''aero'' (air) + grc, δυναμική (dynamics), is the study of the motion of air, particularly when affected by a solid object, such as an airplane wing. It involves topics covered in the field of fluid dy ...
is a mix of subsonic,
transonic Transonic (or transsonic) flow is air flowing around an object at a speed that generates regions of both subsonic and supersonic airflow around that object. The exact range of speeds depends on the object's critical Mach number, but transoni ...
and supersonic airflow on a single fan/
gas compressor A compressor is a mechanical device that increases the pressure of a gas by reducing its volume. An air compressor is a specific type of gas compressor. Compressors are similar to pumps: both increase the pressure on a fluid and both can tran ...
blade in a modern turbofan. The airflow past the blades has to be maintained within close angular limits to keep the air flowing against an increasing pressure. Otherwise the air will come back out of the intake. The
Full Authority Digital Engine Control A full authority digital engine (or electronics) control (FADEC) is a system consisting of a digital computer, called an "electronic engine controller" (EEC) or "engine control unit" (ECU), and its related accessories that control all aspects of ai ...
(FADEC) needs accurate data for controlling the engine. The critical
turbine A turbine ( or ) (from the Greek , ''tyrbē'', or Latin ''turbo'', meaning vortex) is a rotary mechanical device that extracts energy from a fluid flow and converts it into useful work. The work produced by a turbine can be used for generating ...
inlet temperature (TIT) is too harsh an environment, at and , for reliable sensors. Therefore, during development of a new engine type a relation is established between a more easily measured temperature like
exhaust gas Exhaust gas or flue gas is emitted as a result of the combustion of fuels such as natural gas, gasoline (petrol), diesel fuel, fuel oil, biodiesel blends, or coal. According to the type of engine, it is discharged into the atmosphere through an ...
temperature and the TIT. Monitoring the exhaust gas temperature is then used to make sure the engine does not run too hot.


Blade technology

A
turbine A turbine ( or ) (from the Greek , ''tyrbē'', or Latin ''turbo'', meaning vortex) is a rotary mechanical device that extracts energy from a fluid flow and converts it into useful work. The work produced by a turbine can be used for generating ...
blade is subjected to , at and a
centrifugal force In Newtonian mechanics, the centrifugal force is an inertial force (also called a "fictitious" or "pseudo" force) that appears to act on all objects when viewed in a rotating frame of reference. It is directed away from an axis which is parall ...
of , well above the point of
plastic deformation In engineering, deformation refers to the change in size or shape of an object. ''Displacements'' are the ''absolute'' change in position of a point on the object. Deflection is the relative change in external displacements on an object. Strain ...
and even above the
melting point The melting point (or, rarely, liquefaction point) of a substance is the temperature at which it changes state from solid to liquid. At the melting point the solid and liquid phase exist in equilibrium. The melting point of a substance depen ...
. Exotic
alloy An alloy is a mixture of chemical elements of which at least one is a metal. Unlike chemical compounds with metallic bases, an alloy will retain all the properties of a metal in the resulting material, such as electrical conductivity, ductilit ...
s, sophisticated air cooling schemes and special mechanical design are needed to keep the physical stresses within the strength of the material. Rotating seals must withstand harsh conditions for 10 years, 20,000 missions and rotating at 10 to 20,000 rpm.


Fan blades

Fan blades have been growing as jet engines have been getting bigger: each fan blade carries the equivalent of nine
double-decker bus A double-decker bus or double-deck bus is a bus that has two storeys or decks. They are used for mass transport in the United Kingdom, the United States, New Zealand, Europe, Asia and also in cities such as Sydney; the best-known example is the ...
es and swallows air the equivalent volume of a
squash court Squash is a racket-and-ball sport played by two or four players in a four-walled court with a small, hollow, rubber ball. The players alternate in striking the ball with their rackets onto the playable surfaces of the four walls of the court. Th ...
every second. Advances in
computational fluid dynamics Computational fluid dynamics (CFD) is a branch of fluid mechanics that uses numerical analysis and data structures to analyze and solve problems that involve fluid flows. Computers are used to perform the calculations required to simulate ...
(CFD) modelling have permitted complex, 3D curved shapes with very wide chord, keeping the fan capabilities while minimizing the blade count to lower costs. Coincidentally, the
bypass ratio The bypass ratio (BPR) of a turbofan engine is the ratio between the mass flow rate of the bypass stream to the mass flow rate entering the core. A 10:1 bypass ratio, for example, means that 10 kg of air passes through the bypass duct for ev ...
grew to achieve higher
propulsive efficiency In aerospace engineering, concerning aircraft, rocket and spacecraft design, overall propulsion system efficiency \eta is the efficiency with which the energy contained in a vehicle's fuel is converted into kinetic energy of the vehicle, to accelera ...
and the fan diameter increased. Rolls-Royce pioneered the hollow,
titanium Titanium is a chemical element with the Symbol (chemistry), symbol Ti and atomic number 22. Found in nature only as an oxide, it can be reduced to produce a lustrous transition metal with a silver color, low density, and high strength, resista ...
wide-chord fan blade in the 1980s for aerodynamic efficiency and
foreign object damage In aviation and aerospace, foreign object debris (FOD), is any particle or substance, alien to an aircraft or system, which could potentially cause damage. External FOD hazards include bird strikes, hail, ice, sandstorms, ash-clouds or obje ...
resistance in the
RB211 The Rolls-Royce RB211 is a British family of high-bypass turbofan engines made by Rolls-Royce. The engines are capable of generating of thrust. The RB211 engine was the first production three-spool engine, and turned Rolls-Royce from a signif ...
then for the Trent.
GE Aviation GE Aviation, a subsidiary of General Electric, is headquartered in Evendale, Ohio, outside Cincinnati. GE Aviation is among the top aircraft engine suppliers, and offers engines for the majority of commercial aircraft. GE Aviation is part of t ...
introduced
carbon fiber composite Carbon fiber-reinforced polymers (American English), carbon-fibre-reinforced polymers (Commonwealth English), carbon-fiber-reinforced plastics, carbon-fiber reinforced-thermoplastic (CFRP, CRP, CFRTP), also known as carbon fiber, carbon compo ...
fan blades on the
GE90 The General Electric GE90 is a family of high-bypass turbofan aircraft engines built by GE Aviation for the Boeing 777, with thrust ratings from . It entered service with British Airways in November 1995. It is one of three options for the 777 ...
in 1995, manufactured today with a carbon-fiber tape-layer process. GE partner Safran developed a 3D woven technology with Albany Composites for the
CFM56 The CFM International CFM56 (U.S. military designation F108) series is a Franco-American family of high-bypass turbofan aircraft engines made by CFM International (CFMI), with a thrust range of . CFMI is a 50–50 joint-owned company of Safran ...
and
CFM LEAP The CFM International LEAP ("Leading Edge Aviation Propulsion") is a high-bypass turbofan engine produced by CFM International, a 50–50 joint venture between American GE Aviation and French Safran Aircraft Engines (formerly Snecma). It is th ...
engines.


Future progress

Engine cores are shrinking as they are operating at higher pressure ratios and becoming more efficient, and become smaller compared to the fan as bypass ratios increase. Blade
tip clearance Tip clearance is the distance between the tip of a rotating airfoil and a stationary part. * Gas turbine: Rotor blade and casing * Propeller (ship or aircraft): Propeller and structure ** Ground tip clearanc* Wind turbine A wind turbine is a ...
s are harder to maintain at the exit of the high-pressure compressor where blades are high or less;
backbone The backbone is the vertebral column of a vertebrate. Arts, entertainment, and media Film * ''Backbone'' (1923 film), a 1923 lost silent film starring Alfred Lunt * ''Backbone'' (1975 film), a 1975 Yugoslavian drama directed by Vlatko Gilić ...
bending further affects clearance control as the core is proportionately longer and thinner and the fan to low-pressure turbine driveshaft is in constrained space within the core. For Pratt & Whitney VP technology and environment Alan Epstein "Over the history of commercial aviation, we have gone from 20% to 40% ruise efficiency and there is a consensus among the engine community that we can probably get to 60%".
Geared turbofan The geared turbofan is a type of turbofan aircraft engine, with a gearbox between the fan and the low pressure shaft to spin each at optimum angular velocities. Technology In a conventional turbofan, a single shaft (the "low-pressure" or LP sh ...
s and further fan pressure ratio reductions will continue to improve
propulsive efficiency In aerospace engineering, concerning aircraft, rocket and spacecraft design, overall propulsion system efficiency \eta is the efficiency with which the energy contained in a vehicle's fuel is converted into kinetic energy of the vehicle, to accelera ...
. The second phase of the FAA's Continuous Lower Energy, Emissions and Noise (CLEEN) program is targeting for the late 2020s reductions of 33% fuel burn, 60% emissions and 32 dB EPNdb noise compared with the 2000s state-of-the-art. In summer 2017 at
NASA Glenn Research Center NASA John H. Glenn Research Center at Lewis Field is a NASA center within the cities of Brook Park and Cleveland between Cleveland Hopkins International Airport and the Rocky River Reservation of Cleveland Metroparks, with a subsidiary facilit ...
in Cleveland, Ohio, Pratt has finished testing a very-low-pressure-ratio fan on a
PW1000G The Pratt & Whitney PW1000G, also called the Geared Turbofan (GTF), is a high-bypass geared turbofan engine family produced by Pratt & Whitney. After many demonstrators, the program was launched with the Mitsubishi MRJ's PW1200G in March 2008, ...
, resembling an open rotor with fewer blades than the PW1000G's 20. The weight and size of the
nacelle A nacelle ( ) is a "streamlined body, sized according to what it contains", such as an engine, fuel, or equipment on an aircraft. When attached by a pylon entirely outside the airframe, it is sometimes called a pod, in which case it is attached ...
would be reduced by a short duct inlet, imposing higher aerodynamic turning loads on the blades and leaving less space for soundproofing, but a lower-pressure-ratio fan is slower. UTC Aerospace Systems Aerostructures will have a full-scale ground test in 2019 of its low-drag Integrated Propulsion System with a thrust reverser, improving fuel burn by 1% and with 2.5-3 EPNdB lower noise. Safran can probably deliver another 10–15% in fuel efficiency through the mid-2020s before reaching an
asymptote In analytic geometry, an asymptote () of a curve is a line such that the distance between the curve and the line approaches zero as one or both of the ''x'' or ''y'' coordinates tends to infinity. In projective geometry and related context ...
, and next will have to introduce a breakthrough: to increase the
bypass ratio The bypass ratio (BPR) of a turbofan engine is the ratio between the mass flow rate of the bypass stream to the mass flow rate entering the core. A 10:1 bypass ratio, for example, means that 10 kg of air passes through the bypass duct for ev ...
to 35:1 instead of 11:1 for the
CFM LEAP The CFM International LEAP ("Leading Edge Aviation Propulsion") is a high-bypass turbofan engine produced by CFM International, a 50–50 joint venture between American GE Aviation and French Safran Aircraft Engines (formerly Snecma). It is th ...
, it is demonstrating a counterrotating open rotor unducted fan (propfan) in Istres, France, under the European Clean Sky technology program.
Modeling A model is an informative representation of an object, person or system. The term originally denoted the plans of a building in late 16th-century English, and derived via French and Italian ultimately from Latin ''modulus'', a measure. Models c ...
advances and high
specific strength The specific strength is a material's (or muscle's) strength (force per unit area at failure) divided by its density. It is also known as the strength-to-weight ratio or strength/weight ratio or strength-to-mass ratio. In fiber or textile applic ...
materials may help it succeed where previous attempts failed. When noise levels will be within current standards and similar to the Leap engine, 15% lower fuel burn will be available and for that Safran is testing its controls, vibration and operation, while airframe integration is still challenging. For
GE Aviation GE Aviation, a subsidiary of General Electric, is headquartered in Evendale, Ohio, outside Cincinnati. GE Aviation is among the top aircraft engine suppliers, and offers engines for the majority of commercial aircraft. GE Aviation is part of t ...
, the energy density of jet fuel still maximises the Breguet range equation and higher pressure ratio cores; lower pressure ratio fans, low-loss inlets and lighter structures can further improve thermal, transfer and propulsive efficiency. Under the
U.S. Air Force The United States Air Force (USAF) is the air service branch of the United States Armed Forces, and is one of the eight uniformed services of the United States. Originally created on 1 August 1907, as a part of the United States Army Sign ...
’s Adaptive Engine Transition Program, adaptive
thermodynamic cycle A thermodynamic cycle consists of a linked sequence of thermodynamic processes that involve transfer of heat and work into and out of the system, while varying pressure, temperature, and other state variables within the system, and that eventual ...
s will be used for the
sixth-generation jet fighter A sixth-generation fighter is a conceptualized class of jet fighter aircraft design more advanced than the fifth-generation jet fighters that are currently in service and development. Several countries have announced the development of a sixth-g ...
, based on a modified
Brayton cycle The Brayton cycle is a thermodynamic cycle that describes the operation of certain heat engines that have air or some other gas as their working fluid. The original Brayton engines used a piston compressor and piston expander, but modern gas tu ...
and
Constant volume In thermodynamics, an isochoric process, also called a constant-volume process, an isovolumetric process, or an isometric process, is a thermodynamic process during which the volume of the closed system undergoing such a process remains constant. ...
combustion.
Additive manufacturing 3D printing or additive manufacturing is the construction of a three-dimensional object from a CAD model or a digital 3D model. It can be done in a variety of processes in which material is deposited, joined or solidified under computer co ...
in the advanced turboprop will reduce weight by 5% and fuel burn by 20%. Rotating and static
ceramic matrix composite In materials science, ceramic matrix composites (CMCs) are a subgroup of composite materials and a subgroup of ceramics. They consist of ceramic fibers embedded in a ceramic matrix. The fibers and the matrix both can consist of any ceramic mate ...
(CMC) parts operates hotter than metal and are one-third its weight. With $21.9 million from the
Air Force Research Laboratory The Air Force Research Laboratory (AFRL) is a scientific research organization operated by the United States Air Force Materiel Command dedicated to leading the discovery, development, and integration of aerospace warfighting technologies, pl ...
, GE is investing $200 million in a CMC facility in
Huntsville, Alabama Huntsville is a city in Madison County, Limestone County, and Morgan County, Alabama, United States. It is the county seat of Madison County. Located in the Appalachian region of northern Alabama, Huntsville is the most populous city in ...
, in addition to its Asheville, North Carolina site, mass-producing
silicon carbide Silicon carbide (SiC), also known as carborundum (), is a hard chemical compound containing silicon and carbon. A semiconductor, it occurs in nature as the extremely rare mineral moissanite, but has been mass-produced as a powder and crystal s ...
matrix with silicon-carbide fibers in 2018. CMCs will be used ten times more by the mid-2020s: the CFM LEAP requires 18 CMC turbine shrouds per engine and the GE9X will use it in the combustor and for 42 HP turbine nozzles.
Rolls-Royce Plc Rolls-Royce Holdings plc is a British multinational aerospace and defence company incorporated in February 2011. The company owns Rolls-Royce, a business established in 1904 which today designs, manufactures and distributes power systems for ...
aim for a 60:1 pressure ratio core for the 2020s Ultrafan and began ground tests of its gear for and 15:1 bypass ratios. Nearly
stoichiometric Stoichiometry refers to the relationship between the quantities of reactants and products before, during, and following chemical reactions. Stoichiometry is founded on the law of conservation of mass where the total mass of the reactants equ ...
turbine entry temperatures approaches the theoretical limit and its impact on emissions has to be balanced with environmental performance goals. Open rotors, lower pressure ratio fans and potentially distributed propulsion offer more room for better propulsive efficiency. Exotic cycles,
heat exchanger A heat exchanger is a system used to transfer heat between a source and a working fluid. Heat exchangers are used in both cooling and heating processes. The fluids may be separated by a solid wall to prevent mixing or they may be in direct conta ...
s and pressure gain/constant volume combustion can improve
thermodynamic efficiency In thermodynamics, the thermal efficiency (\eta_) is a dimensionless performance measure of a device that uses thermal energy, such as an internal combustion engine, steam turbine, steam engine, boiler, furnace, refrigerator, ACs etc. For a ...
. Additive manufacturing could be an enabler for intercooler and
recuperator A recuperator is a special purpose counter-flow energy recovery heat exchanger positioned within the supply and exhaust air streams of an air handling system, or in the exhaust gases of an industrial process, in order to recover the waste heat. ...
s. Closer airframe integration and hybrid or electric aircraft can be combined with gas turbines. Current Rolls-Royce engines have a 72–82% propulsive efficiency and 42–49% thermal efficiency for a TSFC at Mach 0.8, and aim for theoretical limits of 95% for open rotor propulsive efficiency and 60% for thermal efficiency with stoichiometric
turbine A turbine ( or ) (from the Greek , ''tyrbē'', or Latin ''turbo'', meaning vortex) is a rotary mechanical device that extracts energy from a fluid flow and converts it into useful work. The work produced by a turbine can be used for generating ...
entry temperature and 80:1
overall pressure ratio In aeronautical engineering, overall pressure ratio, or overall compression ratio, is the ratio of the stagnation pressure as measured at the front and rear of the compressor of a gas turbine engine. The terms ''compression ratio'' and ''pressure ...
for a TSFC As teething troubles may not show up until several thousand hours, the latest turbofans technical problems disrupt
airline An airline is a company that provides air transport services for traveling passengers and freight. Airlines use aircraft to supply these services and may form partnerships or alliances with other airlines for codeshare agreements, in wh ...
s operations and
manufacturer Manufacturing is the creation or production of goods with the help of equipment, labor, machines, tools, and chemical or biological processing or formulation. It is the essence of secondary sector of the economy. The term may refer to ...
s deliveries while production rates are rising sharply. Trent 1000 cracked blades grounded almost 50
Boeing 787 The Boeing 787 Dreamliner is an American wide-body jet airliner developed and manufactured by Boeing Commercial Airplanes. After dropping its unconventional Sonic Cruiser project, Boeing announced the conventional 7E7 on January 29, 2003, ...
s and reduced ETOPS to 2.3 hours down from 5.5, costing
Rolls-Royce plc Rolls-Royce Holdings plc is a British multinational aerospace and defence company incorporated in February 2011. The company owns Rolls-Royce, a business established in 1904 which today designs, manufactures and distributes power systems for ...
almost $950 million.
PW1000G The Pratt & Whitney PW1000G, also called the Geared Turbofan (GTF), is a high-bypass geared turbofan engine family produced by Pratt & Whitney. After many demonstrators, the program was launched with the Mitsubishi MRJ's PW1200G in March 2008, ...
knife-edge seal fractures have caused Pratt & Whitney to fall way behind in deliveries, leaving about 100 engineless A320neos waiting for their powerplants. The
CFM LEAP The CFM International LEAP ("Leading Edge Aviation Propulsion") is a high-bypass turbofan engine produced by CFM International, a 50–50 joint venture between American GE Aviation and French Safran Aircraft Engines (formerly Snecma). It is th ...
introduction was smoother but a ceramic composite Turbine coating is prematurely lost, necessitating a new design, causing 60 A320neo engine removal for modification, as deliveries are up to six weeks late. On a widebody, Safran estimates 5–10% of fuel could be saved by reducing power intake for hydraulic systems, while swapping to electrical power could save 30% of weight, as initiated on the
Boeing 787 The Boeing 787 Dreamliner is an American wide-body jet airliner developed and manufactured by Boeing Commercial Airplanes. After dropping its unconventional Sonic Cruiser project, Boeing announced the conventional 7E7 on January 29, 2003, ...
, while
Rolls-Royce plc Rolls-Royce Holdings plc is a British multinational aerospace and defence company incorporated in February 2011. The company owns Rolls-Royce, a business established in 1904 which today designs, manufactures and distributes power systems for ...
hopes for up to 5%.


Manufacturers

The turbofan engine market is dominated by
General Electric General Electric Company (GE) is an American multinational conglomerate founded in 1892, and incorporated in New York state and headquartered in Boston. The company operated in sectors including healthcare, aviation, power, renewable en ...
,
Rolls-Royce plc Rolls-Royce Holdings plc is a British multinational aerospace and defence company incorporated in February 2011. The company owns Rolls-Royce, a business established in 1904 which today designs, manufactures and distributes power systems for ...
and Pratt & Whitney, in order of market share. General Electric and
SNECMA Safran Aircraft Engines, previously Snecma (''Société nationale d'études et de construction de moteurs d'aviation'') or Snecma Moteurs, is a French aerospace engine manufacturer headquartered in Courcouronnes and a subsidiary of Safran. It ...
of France have a joint venture,
CFM International CFM International is a 50/50 Franco-American joint venture between GE Aviation and Safran Aircraft Engines (formerly known as Snecma). It was formed to build and support the CFM56 series of turbofan engines. The company is the world’s lead ...
. Pratt & Whitney also have a joint venture, International Aero Engines with Japanese Aero Engine Corporation and
MTU Aero Engines MTU Aero Engines AG is a German aircraft engine manufacturer. MTU develops, manufactures and provides service support for military and civil aircraft engines. MTU Aero Engines was formerly known as MTU München. History While the Munich-based en ...
of Germany, specializing in engines for the
Airbus A320 family The Airbus A320 family is a series of Narrow-body aircraft, narrow-body airliners developed and produced by Airbus. The A320 was launched in March 1984, Maiden flight, first flew on 22 February 1987, and was introduced in April 1988 by Air F ...
. Pratt & Whitney and General Electric have a joint venture,
Engine Alliance The Engine Alliance (EA) is an American aircraft engine manufacturer based in East Hartford, Connecticut. The company is a 50/50 joint venture between GE Aviation, a subsidiary of General Electric, and Pratt & Whitney, a subsidiary of Raytheon ...
selling a range of engines for aircraft such as the
Airbus A380 The Airbus A380 is a large wide-body airliner that was developed and produced by Airbus. It is the world's largest passenger airliner and only full-length double-deck jet airliner. Airbus studies started in 1988, and the project was annou ...
. For airliners and
cargo aircraft A cargo aircraft (also known as freight aircraft, freighter, airlifter or cargo jet) is a fixed-wing aircraft that is designed or converted for the carriage of cargo rather than passengers. Such aircraft usually do not incorporate passenger ...
, the in-service fleet in 2016 is 60,000 engines and should grow to 103,000 in 2035 with 86,500 deliveries according to Flight Global. A majority will be medium-thrust engines for narrow-body aircraft with 54,000 deliveries, for a fleet growing from 28,500 to 61,000. High-thrust engines for wide-body aircraft, worth 40–45% of the market by value, will grow from 12,700 engines to over 21,000 with 18,500 deliveries. The
regional jet A regional jet (RJ) is a jet-powered regional airliner with fewer than 100 seats. The first one was the Sud-Aviation Caravelle in 1959, followed by the widespread Yakovlev Yak-40, Fokker F-28, and BAe 146. The 1990s saw the emergence of ...
engines below 20,000 lb (89 kN) fleet will grow from 7,500 to 9,000 and the fleet of
turboprop A turboprop is a turbine engine that drives an aircraft propeller. A turboprop consists of an intake, reduction gearbox, compressor, combustor, turbine, and a propelling nozzle. Air enters the intake and is compressed by the compressor. ...
s for airliners will increase from 9,400 to 10,200. The manufacturers market share should be led by CFM with 44% followed by Pratt & Whitney with 29% and then Rolls-Royce and General Electric with 10% each.


Commercial turbofans in production


Extreme bypass jet engines

In the 1970s, Rolls-Royce/SNECMA tested a M45SD-02 turbofan fitted with variable-pitch fan blades to improve handling at ultralow fan pressure ratios and to provide thrust reverse down to zero aircraft speed. The engine was aimed at ultraquiet STOL aircraft operating from city-centre airports. In a bid for increased efficiency with speed, a development of the ''turbofan'' and ''turboprop'' known as a propfan engine was created that had an unducted fan. The fan blades are situated outside of the duct, so that it appears like a turboprop with wide scimitar-like blades. Both General Electric and Pratt & Whitney/Allison demonstrated propfan engines in the 1980s. Excessive cabin noise and relatively cheap jet fuel prevented the engines being put into service. The Progress D-27 propfan, developed in the U.S.S.R., was the only propfan engine equipped on a production aircraft.


Terminology

; Afterburner: jetpipe equipped for afterburningThe Cambridge Aerospace Dictionary,Bill Gunston 2004, ; Augmentor: afterburner for turbofan with burning in hot and cold flows ; Bypass: that part of the engine as distinct from the core in terms of components and airflow, eg that part of fan blading (fan outer) and stators which pass bypass air, bypass duct, bypass nozzle ;
Bypass ratio The bypass ratio (BPR) of a turbofan engine is the ratio between the mass flow rate of the bypass stream to the mass flow rate entering the core. A 10:1 bypass ratio, for example, means that 10 kg of air passes through the bypass duct for ev ...
: bypass air mass flow /core air mass flow ; Core: that part of the engine as distinct from the bypass in terms of components and airflow, eg core cowl, core nozzle, core airflow and associated machinery, combustor and fuel system ; Core power: also known as "available energy" or "gas horsepower". It is used to measure the theoretical (isentropic expansion) shaft work available from a gas generator or core by expanding hot, high pressure gas to ambient pressure. Since the power depends on the pressure and temperature of the gas (and the ambient pressure) a related figure of merit for thrust-producing engines is one which measures the thrust-producing potential from hot, high pressure gas and known as "stream thrust". It is obtained by calculating the velocity obtained with isentropic expansion to atmospheric pressure. The significance of the thrust obtained appears when multiplied by the aircraft velocity to give the thrust work. The thrust work which is potentially available is far less than the gas horsepower due to the increasing waste in the exhaust kinetic energy with increasing pressure and temperature before expansion to atmospheric pressure. The two are related by the propulsive efficiency, a measure of the energy wasted as a result of producing a force (ie thrust) in a fluid by increasing the speed (ie momentum) of the fluid. ; Dry: engine ratings/ throttle lever positions below afterburning selection ; EGT: exhaust gas temperature ; EPR: engine pressure ratio ; Fan: turbofan LP compressor ; Fanjet: turbofan or aircraft powered by turbofan (colloquial) ; Fan pressure ratio: fan outlet total pressure/fan inlet total pressure ; Flex temp: At reduced take-off weights commercial aircraft can use reduced thrust which increases engine life and reduces maintenance costs. Flex temperature is a higher than actual outside air temperature (OAT) which is input to the engine monitoring computer to achieve the required reduced thrust (also known as "assumed temperature thrust reduction"). ; Gas generator: that part of the engine core which provides the hot, high pressure gas for fan-driving turbines (turbofan), for propelling nozzles (turbojet), for propeller- and rotor-driving turbines (turboprop and turboshaft), for industrial and marine power turbines ; HP: high-pressure ; Intake ram drag: Loss in momentum of engine stream tube from freestream to intake entrance, ie amount of energy imparted to air required to accelerate air from a stationary atmosphere to aircraft speed. ;
IEPR The engine pressure ratio (EPR) is the total pressure ratio across a jet engine, measured as the ratio of the total pressure at the exit of the propelling nozzle divided by the total pressure at the entry to the compressor. Jet engines use either E ...
: integrated engine pressure ratio ; IP: intermediate pressure ; LP: low-pressure ; Net thrust: nozzle thrust in stationary air (gross thrust) – engine stream tube ram drag (loss in momentum from freestream to intake entrance, ie amount of energy imparted to air required to accelerate air from a stationary atmosphere to aircraft speed). This is the thrust acting on the airframe. ; Overall pressure ratio: combustor inlet total pressure/intake delivery total pressure ; Overall efficiency: thermal efficiency * propulsive efficiency ;
Propulsive efficiency In aerospace engineering, concerning aircraft, rocket and spacecraft design, overall propulsion system efficiency \eta is the efficiency with which the energy contained in a vehicle's fuel is converted into kinetic energy of the vehicle, to accelera ...
: propulsive power/rate of production of propulsive kinetic energy (maximum propulsive efficiency occurs when jet velocity equals flight velocity, which implies zero net thrust!) ; Specific fuel consumption (SFC): total fuel flow/net thrust (proportional to flight velocity/overall thermal efficiency) ; Spooling up: increase in RPM (colloquial) ; Stage loading: For a turbine, the purpose of which is to produce power, the loading is an indicator of power developed per lb/sec of gas (specific power). A turbine stage turns the gas from an axial direction and speeds it up (in the nozzle guide vanes) to turn the rotor most effectively ( rotor blades must produce high lift), the proviso being that this is done efficiently, ie with acceptable losses. For a compressor stage, the purpose of which is to produce a pressure rise, a diffusion process is used. How much diffusion may be allowed ( and pressure rise obtained) before unacceptable flow separation occurs (ie losses) may be regarded as a loading limit. ; Static pressure: pressure of the fluid which is associated not with its motion but with its state or, alternatively, pressure due to the random motion of the fluid molecules that would be felt or measured if moving with the flowIntroduction To Aerospace Engineering With A Flight Test Perspective,Stephen Corda 2017,, p.185 ;
Specific thrust Specific thrust is the thrust per unit air mass flowrate of a jet engine (e.g. turbojet, turbofan, etc.) and can be calculated by the ratio of net thrust/total intake airflow. Low specific thrust engines tend to be more efficient of propellant (a ...
: net thrust/intake airflow ;
Thermal efficiency In thermodynamics, the thermal efficiency (\eta_) is a dimensionless performance measure of a device that uses thermal energy, such as an internal combustion engine, steam turbine, steam engine, boiler, furnace, refrigerator, ACs etc. For a ...
: rate of production of propulsive kinetic energy/fuel power ; Total fuel flow: combustor (plus any afterburner) fuel flow rate (e.g., lb/s or g/s) ; Total pressure: static pressure plus kinetic energy term ; Turbine rotor inlet temperature: maximum cycle temperature, ie temperature at which work transfer takes place


See also

* Jet engine *
Turbojet The turbojet is an airbreathing jet engine which is typically used in aircraft. It consists of a gas turbine with a propelling nozzle. The gas turbine has an air inlet which includes inlet guide vanes, a compressor, a combustion chamber, an ...
*
Turboprop A turboprop is a turbine engine that drives an aircraft propeller. A turboprop consists of an intake, reduction gearbox, compressor, combustor, turbine, and a propelling nozzle. Air enters the intake and is compressed by the compressor. ...
*
Turboshaft A turboshaft engine is a form of gas turbine that is optimized to produce shaftpower rather than jet thrust. In concept, turboshaft engines are very similar to turbojets, with additional turbine expansion to extract heat energy from the exhaust ...
* Propfan * Axial fan design * Variable cycle engine *
Jet engine performance The behavior of a jet engine and its effect both on the aircraft and the environment is categorized into different engineering areas or disciplines. The understanding of how a particular fuel flow produces a definite amount of thrust at a partic ...
*
Gas turbine A gas turbine, also called a combustion turbine, is a type of continuous flow internal combustion engine. The main parts common to all gas turbine engines form the power-producing part (known as the gas generator or core) and are, in the directio ...
* Turbine engine failure


References


External links

* Wikibooks: Jet propulsion * * * * and previous series {{Heat engines, state=uncollapsed Gas turbines Jet engines