The Woodwright's Shop
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''The Woodwright's Shop'' is an American traditional
woodworking Woodworking is the skill of making items from wood, and includes cabinet making (cabinetry and furniture), wood carving, joinery, carpentry, and woodturning. History Along with stone, clay and animal parts, wood was one of the first mate ...
show hosted by master
carpenter Carpentry is a skilled trade and a craft in which the primary work performed is the cutting, shaping and installation of building materials during the construction of buildings, ships, timber bridges, concrete formwork, etc. Carpenters t ...
Roy Underhill and airing on television network PBS. It is one of the longest running how-to shows on PBS, with thirty-five 13-episode seasons produced. Since its debut in 1979, the show has aired over 400 episodes. The first two seasons were broadcast only on public TV in
North Carolina North Carolina () is a U.S. state, state in the Southeastern United States, Southeastern region of the United States. The state is the List of U.S. states and territories by area, 28th largest and List of states and territories of the United ...
; the season numbering was restarted when the show went national in 1981. It is filmed at the
UNC-TV The University of North Carolina Center for Public Media, branded on-air as PBS North Carolina or commonly PBS NC, is a public television network serving the state of North Carolina. It is operated by the University of North Carolina system, whi ...
(University of North Carolina Center for Public Television) studios in
Research Triangle Park, North Carolina Research Triangle Park (RTP) is the largest research park in the United States, occupying in North Carolina and hosting more than 300 companies and 65,000 workers. The facility is named for its location relative to the three surrounding cities ...
.


Overview

''The Woodwright's Shop'' teaches the art of traditional woodworking, using hand tools and human-powered machines. Viewers learn how to make furniture, toys, and other useful objects out of wood. Viewers also learn how to lay out wood projects and which tools to use for specific purposes. The show also teaches viewers how to use tools properly. The host, Roy Underhill, instructs viewers on creating wooden joints using hand tools and machine tools.


Wood joints

Underhill often shows the viewers how to create several useful and strong wooden joints, which are commonly used in carpentry. *
Mortise and tenon A mortise and tenon (occasionally mortice and tenon) joint connects two pieces of wood or other material. Woodworkers around the world have used it for thousands of years to join pieces of wood, mainly when the adjoining pieces connect at righ ...
: This joint is often used for two pieces of wood that attach at right angles to each other in a "T" shape. *
Tongue and groove Tongue and groove is a method of fitting similar objects together, edge to edge, used mainly with wood, in flooring, parquetry, panelling, and similar constructions. Tongue and groove joints allow two flat pieces to be joined strongly together ...
: Tongue and groove joints are typically used for large surfaces such as a series of wooden panels on a wall or a table top. *
Dovetail joint A dovetail joint or simply dovetail is a joinery technique most commonly used in woodworking joinery (carpentry), including furniture, cabinets, log buildings, and traditional timber framing. Noted for its resistance to being pulled apart (t ...
: This joint is typically used for the corners of boxes. *
Rabbet A rabbet (American English) or rebate (British English) is a recess or groove cut into the edge of a piece of machinable material, usually wood. When viewed in cross-section, a rabbet is two-sided and open to the edge or end of the surface in ...
: A rabbet joint is one of the simplest joints used on the show.
Timber framing Timber framing (german: Holzfachwerk) and "post-and-beam" construction are traditional methods of building with heavy timbers, creating structures using squared-off and carefully fitted and joined timbers with joints secured by large woode ...
techniques are often used in conjunction with the wood joints described on the show.


Hand tools

Hand tools A hand tool is any tool that is powered by hand rather than a motor. Categories of hand tools include wrenches, pliers, cutters, files, striking tools, struck or hammered tools, screwdrivers, vises, clamps, snips, hacksaws, drills, an ...
are a major focus of the show. All of the hand tools used on the show are manually operated (i.e. non-electric). *
Chisel A chisel is a tool with a characteristically shaped cutting edge (such that wood chisels have lent part of their name to a particular grind) of blade on its end, for carving or cutting a hard material such as wood, stone, or metal by hand, s ...
: The chisel is one of the most commonly used tools on the show and is typically used to shave down material and to square up holes. * Wooden mallet: The mallet is often used to drive the chisel into the workpiece. *
Bow saw A modern bow saw is a metal-framed crosscut saw in the shape of a bow with a coarse wide blade. This type of saw is also known as a Swede saw, Finn saw or bucksaw. It is a rough tool that can be used for cross-cutting branches or firewood, up t ...
: The bow saw is often used by Underhill to cut large pieces of wood and to make curved cuts. *
Brace and bit A brace is a hand tool used with a bit (drill bit or auger) to drill holes, usually in wood. Pressure is applied to the top and the tool is rotated with a U-shaped grip. Bits used come in a variety of types but the more commonly used Ridgeway- ...
: Most of the drilling on the show is done with a brace and bit which is a hand powered drill. * Plane: Underhill uses the plane to level out surfaces and to square up joints. *
Hatchet A hatchet (from the Old French , a diminutive form of ''hache'', ' axe' of Germanic origin) is a single-handed striking tool with a sharp blade on one side used to cut and split wood, and a hammerhead on the other side. Hatchets may also be us ...
: Large pieces of wood are cut down to manageable size with a hatchet. * Drawknife: This tool is often used to quickly remove excess material. *
Adze An adze (; alternative spelling: adz) is an ancient and versatile cutting tool similar to an axe but with the cutting edge perpendicular to the handle rather than parallel. Adzes have been used since the Stone Age. They are used for smoothing ...
: The adze is used to hollow out surfaces like a chair seat. Proper handling and maintenance of tools is also part of the show. This includes the sharpening and sometimes making of tools, such as a
scraper Scrape, scraper or scraping may refer to: Biology and medicine * Abrasion (medical), a type of injury * Scraper (biology), grazer-scraper, a water animal that feeds on stones and other substrates by grazing algae, microorganism and other matter ...
made from an old saw blade.


Machine tools

The most commonly used machine tool on the show is the
lathe A lathe () is a machine tool that rotates a workpiece about an axis of rotation to perform various operations such as cutting, sanding, knurling, drilling, deformation, facing, and turning, with tools that are applied to the workpiece ...
. Underhill typically uses a treadle lathe, but has also shown the viewers how to build and operate a spring pole lathe. He also often uses a gouge, in conjunction with his lathe, to remove material and smooth out a workpiece. One of the simplest types of machines used on the show is a miter box. This is used to create square and perpendicular saw cuts, or to create saw cuts at a specific angle.


Early history

The show started as an idea that Roy Underhill had in 1976. He built a workshop and historic museum in Durham, North Carolina, in the mid-1970s. He called it "The Woodwright's Shop" and started teaching classes on how to build things out of wood. Underhill pitched the show idea to the PBS affiliate in Chapel Hill in 1978 but was rejected. He tried again in 1979 and filmed a pilot. Only in the fall of 1979 was the show accepted. 1979 was the same year that ''
This Old House ''This Old House'' is an American home improvement media brand with television shows, a magazine, and a websiteThisOldHouse.com. The brand is headquartered in Stamford, Connecticut. The television series airs on the American television netwo ...
'' started airing on PBS. Underhill admits that he made up the term "woodwright" and that it is not an actual term. Initially, he was concerned about using the made-up term in the show's title, but decided to use it anyway.


Production

The show has a tight filming schedule. The show does not have a real script; instead, Underhill works out the story he is going to present and how to do it. He decides where camera shots are needed and sets workpieces and tools in those locations. The filming of different shots is limited to three takes because of the limit of workpieces used on the show. In recent years, the show is filmed in one take with no editing and as a result, the host is often out of breath by the end of the 24 minute program.


Injuries

The show also does not hide the nicks and cuts that come from woodworking with hand tools. The first such incident occurred in the third episode of the series, "Dumbheads in Action". A ''dumbhead'' is a clamping fixture on a foot-operated
shaving horse A shaving horse (shave horse, or shaving bench) is a combination of vice and workbench, used for green woodworking. Typical usage of the shaving horse is to create a round profile along a square piece, such as for a chair leg or to prepare a workp ...
used to hold unseasoned ("green") wood. On one occasion, Roy seriously injured his hand with a hatchet. The scene was kept in the show because it was the last take of this particular scene. Underhill reviewed the take and felt that it gave the show some realism.


PBS funding

*
State Farm State Farm Insurance is a large group of mutual insurance companies throughout the United States with corporate headquarters in Bloomington, Illinois. Overview State Farm is the largest property and casualty insurance provider, and the lar ...
* The
Cooper Cooper, Cooper's, Coopers and similar may refer to: * Cooper (profession), a maker of wooden casks and other staved vessels Arts and entertainment * Cooper (producers), alias of Dutch producers Klubbheads * Cooper (video game character), in ...
Group *
Corporation for Public Broadcasting The Corporation for Public Broadcasting (CPB) is an American publicly funded non-profit corporation, created in 1967 to promote and help support public broadcasting. The corporation's mission is to ensure universal access to non-commercial, ...
*
John M. Olin Foundation The John M. Olin Foundation was a conservative American grant-making foundation established in 1953 by John M. Olin, president of the Olin Industries chemical and munitions manufacturing businesses. Unlike most other foundations, it was charg ...


Host

Roy Underhill is the host and creator of ''The Woodwright's Shop''. He graduated from the University of North Carolina at Chapel Hill with a B.F.A. in theater direction. Roy went to Duke University for environmental studies in the mid-1970s. For his thesis, he did a live presentation titled "How to start with a tree and an axe and build your house and everything in it." Somebody told him "You ought to do that on TV", when he was finished with his presentation. He went on to work at
Colonial Williamsburg Colonial Williamsburg is a living-history museum and private foundation presenting a part of the historic district in the city of Williamsburg, Virginia, United States. The Colonial Williamsburg Foundation has 7300 employees at this location ...
as a carpenter, building houses the way they were built in the 18th century. During this same time, he also started producing ''The Woodwright's Shop'' television show for PBS. For 10 years, Underhill was a master housewright for Colonial Williamsburg. He helped with program development for another five years before he left over a disagreement about the authenticity of slave quarters on the project. Roy has written several books on woodworking, most of which have been published by the
University of North Carolina Press The University of North Carolina Press (or UNC Press), founded in 1922, is a university press that is part of the University of North Carolina. It was the first university press founded in the Southern United States. It is a member of the As ...
. Some of the books include, ''The Woodwright's Shop: A Practical Guide to Traditional Woodcraft'' () and ''The Woodwright's Guide: Working Wood with Wedge and Edge'' (). Roy lent his woodworking expertise to the 2005 movie '' The New World'' about the founding of the settlement in Jamestown, Virginia, in the 17th century. He also taught actor
Colin Farrell Colin James Farrell (; born 31 May 1976) is an Irish actor. A leading man in projects across various genres in both blockbuster and independent films since the 2000s, he has received numerous accolades including a Golden Globe Award. ''The ...
about woodworking for the film and acted as an extra in the movie.


Guests

Roy has had a wide range of woodworking professionals as guests on his show from many different fields of woodworking, Frank Klausz, Christopher Schwarz, Nora Hall, Steve Latta, David Calvo, Michael Dunbar, Dan Mack, Don Weber, Wayne Barton and Curtis Buchanan as well as many lesser-known specialists in the fields of
tinsmith A tinsmith is a person who makes and repairs things made of tin or other light metals. The profession may sometimes also be known as a tinner, tinker, tinman, or tinplate worker; whitesmith may also refer to this profession, though the same w ...
ing, spoon carving,
cooper Cooper, Cooper's, Coopers and similar may refer to: * Cooper (profession), a maker of wooden casks and other staved vessels Arts and entertainment * Cooper (producers), alias of Dutch producers Klubbheads * Cooper (video game character), in ...
age (barrels, buckets, canteens), lutherie (stringed instruments), whirligigs, archery, puppetry, basket making, spinning wheels and blacksmithing. Guests have also included famous people with a woodworking hobby, such as Governor
Mike Easley Michael Francis Easley (born March 23, 1950) is an American lawyer and politician who served as the 72nd governor of North Carolina from 2001 to 2009. He is the first governor of North Carolina to have been convicted of a felony. A member of ...
. Roy's wife and children have appeared on various episodes over the show's thirty-plus-year span of production.


Episodes

Each season of ''The Woodwright's Shop'' consists of 13 episodes broadcast during the last 13 weeks of the year, typically starting at the beginning of October.


Video release

The show was first released on VHS tapes in 1993. In April 2012, ''Popular Woodworking'' announced an exclusive deal to bring the show to DVD, beginning with the first three seasons and Season 20. The current season of the show can be watched online at the PBS video website. Also, the last few seasons of the show can be watched online at the official website.


References


External links

*
''The Woodwright's Shop''
at
UNC Press The University of North Carolina Press (or UNC Press), founded in 1922, is a university press that is part of the University of North Carolina. It was the first university press founded in the Southern United States. It is a member of the Ass ...

''The Woodwright's Shop''
at PBS {{DEFAULTSORT:Woodwrights Shop PBS original programming 1979 American television series debuts Arts and crafts television series Woodworking mass media 1970s American television series 1980s American television series 1990s American television series 2000s American television series 2010s American television series 2017 American television series endings English-language television shows