A sprocket, sprocket-wheel or chainwheel is a profiled wheel with teeth that mesh with a chain, track or other perforated or indented material. The name 'sprocket' applies generally to any wheel upon which radial projections engage a chain passing over it. It is distinguished from a

gear A gear is a rotating circular machine part having cut teeth or, in the case of a cogwheel or gearwheel, inserted teeth (called ''cogs''), which mesh with another (compatible) toothed part to transmit (convert) torque and speed. The basic ...

in that sprockets are never meshed together directly, and differs from a pulley in that sprockets have teeth and pulleys are smooth except for timing pulleys used with toothed belts. Sprockets are used in bicycles,

motorcycle A motorcycle (motorbike, bike, or trike (if three-wheeled)) is a two or three-wheeled motor vehicle steered by a handlebar. Motorcycle design varies greatly to suit a range of different purposes: long-distance travel, commuting, cruising ...

tracked vehicles Continuous track is a system of vehicle propulsion used in tracked vehicles, running on a continuous band of treads or track plates driven by two or more wheels. The large surface area of the tracks distributes the weight of the vehicle b ...

, and other machinery either to transmit rotary motion between two shafts where gears are unsuitable or to impart linear motion to a track, tape etc. Perhaps the most common form of sprocket may be found in the bicycle, in which the pedal shaft carries a large sprocket-wheel, which drives a chain, which, in turn, drives a small sprocket on the axle of the rear wheel. Early automobiles were also largely driven by sprocket and chain mechanism, a practice largely copied from bicycles. Sprockets are of various designs, a maximum of efficiency being claimed for each by its originator. Sprockets typically do not have a

flange A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the f ...

. Some sprockets used with timing belts have flanges to keep the timing belt centered. Sprockets and chains are also used for power transmission from one shaft to another where slippage is not admissible, sprocket chains being used instead of belts or ropes and sprocket-wheels instead of pulleys. They can be run at high speed and some forms of chain are so constructed as to be noiseless even at high speed.

Etymology

The term 'sprocket' originally applied to the projection from the wheel that caught on the chain and provided the drive to it. The overall wheel was then termed a 'sprocket wheel'. With time and common use of these devices, the overall wheel became known as a sprocket. The earlier uses would now be seen as archaic.

Transportation

In the case of bicycle chains, it is possible to modify the overall

gear ratio A gear train is a mechanical system formed by mounting gears on a frame so the teeth of the gears engage. Gear teeth are designed to ensure the Pitch circle diameter (gears), pitch circles of engaging gears roll on each other without slipping, pr ...

of the chain drive by varying the diameter (and therefore, the tooth count) of the sprockets on each side of the chain. This is the basis of

derailleur gears Shimano 600 front derailleur (1980) A derailleur is a variable-ratio bicycle gearing system consisting of a chain, multiple sprockets of different sizes, and a mechanism to move the chain from one sprocket to another. Modern front and rea ...

. A multi-speed bicycle, by providing two or three different-sized driving sprockets and up to 12 (as of 2018) different-sized driven sprockets, allows up to 36 different gear ratios. The resulting lower gear ratios make the bike easier to pedal up hills while the higher gear ratios make the bike more powerful to pedal on flats and downhills. In a similar way, manually changing the sprockets on a motorcycle can change the characteristics of acceleration and top speed by modifying the final drive gear ratio. The final drive gear ratio can be calculated by dividing the number of teeth on the rear sprocket by the number of teeth on the counter-shaft sprocket. With respect to the stock gearing on a motorcycle, installing a smaller counter-shaft sprocket (fewer teeth), or a larger rear sprocket (more teeth), produces a lower gear ratio, which increases the acceleration of the motorcycle but decreases its top speed. Installing a larger counter-shaft sprocket, or a smaller rear sprocket, produces a higher gear ratio, which decreases the acceleration of the motorcycle but increases its top speed.

Chain tracked vehicles

In the case of vehicles with

caterpillar tracks Continuous track is a system of vehicle propulsion used in tracked vehicles, running on a continuous band of treads or track plates driven by two or more wheels. The large surface area of the tracks distributes the weight of the vehicle b ...

the engine-driven toothed-wheel transmitting motion to the tracks is known as the ''drive sprocket'' and may be positioned at the front or back of the vehicle, or in some cases both. There may also be a third sprocket, elevated, driving the track.

Film and paper

Sprockets are used in the film transport mechanisms of

movie projector A movie projector is an opto-mechanical device for displaying motion picture film by projecting it onto a screen. Most of the optical and mechanical elements, except for the illumination and sound devices, are present in movie cameras. Mod ...

s and

movie camera A movie camera (also known as a film camera and cine-camera) is a type of photographic camera that rapidly takes a sequence of photographs, either on an image sensor or onto film stock, in order to produce a moving image to project onto a movie sc ...

s.Motion picture handbook
By Frank Herbert Richardson In this case, the sprocket wheels engage

film perforations Film perforations, also known as perfs and sprocket holes, are the holes placed in the film stock during manufacturing and used for transporting (by sprockets and claws) and steadying (by pin registration) the film. Films may have different types ...

in the film stock. Sprocket feed was also used for

punched tape Five- and eight-hole punched paper tape Paper tape reader on the Harwell computer with a small piece of five-hole tape connected in a circle – creating a physical program loop Punched tape or perforated paper tape is a form of data storage ...

and is used for

paper Paper is a thin sheet material produced by mechanically or chemically processing cellulose fibres derived from wood, rags, grasses or other vegetable sources in water, draining the water through fine mesh leaving the fibre evenly distrib ...

feed to some computer printers.

References

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