Pumps
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A pump is a device that moves fluids (
liquid A liquid is a nearly Compressibility, incompressible fluid that conforms to the shape of its container but retains a (nearly) constant volume independent of pressure. As such, it is one of State of matter#Four fundamental states, the four fund ...

liquid
s or
gas
gas
es), or sometimes slurries, by mechanical action, typically converted from electrical energy into hydraulic energy. Pumps can be classified into three major groups according to the method they use to move the fluid: ''direct lift'', ''displacement'', and ''gravity'' pumps. Mechanical pumps serve in a wide range of applications such as pumping water from wells,
aquarium filter Aquarium filters are critical components of both freshwater and marine aquaria.Leibel WS (1993) ''A fishkeepers guide to South American cichlids.'' Tetra Press. Belgium pg 12-14. Aquarium filters remove physical and soluble chemical waste products ...
ing,
pond A pond is an area filled with water, either natural or Artificiality, artificial, that is smaller than a lake. Defining them to be less than in area, less than deep, and with less than 30% Aquatic plant, emergent vegetation helps in disting ...

pond
filtering and
aeration Aeration (also called aerification or aeriation) is the Systems engineering process, process by which air is circulated through, mixed with or solvation, dissolved in a liquid or other substances that act as a fluid (such as soil). Aeration proces ...
, in the car industry for water-cooling and
fuel injection Fuel injection is the introduction of fuel in an internal combustion engine, most commonly automotive engines, by the means of an injector. This article focuses on fuel injection in Reciprocating engine, reciprocating piston and Wankel engin ...
, in the
energy industry The energy industry is the totality of all of the Industry (economics), industries involved in the production and sale of energy, including fuel extraction, manufacturing, oil refinery, refining and distribution. Modern society consumes large amo ...
for pumping oil and
natural gas Natural gas (also called fossil gas or simply gas) is a naturally occurring mixture of gaseous hydrocarbons consisting primarily of methane in addition to various smaller amounts of other higher alkanes. Low levels of trace gases like carbon di ...

natural gas
or for operating
cooling tower A cooling tower is a device that rejects waste heat to the atmosphere through the cooling of a coolant stream, usually a water stream to a lower temperature. Cooling towers may either use the evaporation of water to remove process heat and c ...

cooling tower
s and other components of
heating, ventilation and air conditioning Heating, ventilation, and air conditioning (HVAC) is the use of various technologies to control the temperature, humidity, and purity of the air in an enclosed space. Its goal is to provide thermal comfort and acceptable indoor air quality. HV ...
systems. In the medical industry, pumps are used for biochemical processes in developing and manufacturing medicine, and as artificial replacements for body parts, in particular the
artificial heart An artificial heart is a device that replaces the human heart, heart. Artificial hearts are typically used to bridge the time to heart transplantation, or to permanently replace the heart in the case that a heart transplant (from a deceased hum ...
and penile prosthesis. When a casing contains only one revolving
impeller An impeller or impellor is a wikt:rotor#English, rotor used to increase the pressure and flow of a fluid. It is the opposite of a turbine, which extracts energy from, and reduces the pressure of, a flowing fluid. In pumps An impeller is a ...
, it is called a single-stage pump. When a casing contains two or more revolving impellers, it is called a double- or multi-stage pump. In biology, many different types of chemical and biomechanical pumps have evolved;
biomimicry Biomimetics or biomimicry is the emulation of the models, systems, and elements of nature for the purpose of solving complex human problems. The terms "biomimetics" and "biomimicry" are derived from grc, βίος (''bios''), life, and μίμησ ...
is sometimes used in developing new types of mechanical pumps.


Types

Mechanical pumps may be submerged in the fluid they are pumping or be placed external to the fluid. Pumps can be classified by their method of displacement into positive-displacement pumps, impulse pumps, velocity pumps, gravity pumps,
steam pumps A pump is a device that moves fluids (liquids or gases), or sometimes Slurry, slurries, by mechanical action, typically converted from electrical energy into hydraulic energy. Pumps can be classified into three major groups according to the metho ...
and valveless pumps. There are three basic types of pumps: positive-displacement, and axial-flow pumps. In centrifugal pumps the direction of flow of the fluid changes by ninety degrees as it flows over an impeller, while in axial flow pumps the direction of flow is unchanged.


Positive-displacement pumps

A positive-displacement pump makes a fluid move by trapping a fixed amount and forcing (displacing) that trapped volume into the discharge pipe. Some positive-displacement pumps use an expanding cavity on the suction side and a decreasing cavity on the discharge side. Liquid flows into the pump as the cavity on the suction side expands and the liquid flows out of the discharge as the cavity collapses. The volume is constant through each cycle of operation.


Positive-displacement pump behavior and safety

Positive-displacement pumps, unlike , can theoretically produce the same flow at a given speed (rpm) no matter what the discharge pressure. Thus, positive-displacement pumps are ''constant flow machines''. However, a slight increase in internal leakage as the pressure increases prevents a truly constant flow rate. A positive-displacement pump must not operate against a closed valve on the discharge side of the pump, because it has no shutoff head like centrifugal pumps. A positive-displacement pump operating against a closed discharge valve continues to produce flow and the pressure in the discharge line increases until the line bursts, the pump is severely damaged, or both. A relief or safety valve on the discharge side of the positive-displacement pump is therefore necessary. The relief valve can be internal or external. The pump manufacturer normally has the option to supply internal relief or safety valves. The internal valve is usually used only as a safety precaution. An external relief valve in the discharge line, with a return line back to the suction line or supply tank provides increased
safety Safety is the state of being "safe", the condition of being protected from harm or other danger. Safety can also refer to risk management, the control of recognized hazards in order to achieve an acceptable level of risk. Meanings There are ...

safety
.


Positive-displacement types

A positive-displacement pump can be further classified according to the mechanism used to move the fluid: * ''Rotary-type'' positive displacement: internal or external
gear pump A gear pump uses the meshing of gears to pump fluid by displacement. They are one of the most common types of pumps for hydraulic machinery, hydraulic fluid power applications. The gear pump was invented around 1600 by Johannes Kepler. Gear ...

gear pump
, screw pump, lobe pump, shuttle block, , circumferential piston, flexible impeller, helical twisted roots (e.g. the Wendelkolben pump) or liquid-ring pumps * ''Reciprocating-type'' positive displacement:
piston pump A piston pump is a type of positive displacement pump where the high-pressure seal reciprocates with the piston. Piston pumps can be used to move liquids or compress gases. They can operate over a wide range of pressures. High pressure operation ...

piston pump
s,
plunger pump A plunger pump is a type of positive displacement pump where the high-pressure seal is stationary and a smooth cylindrical plunger slides through the seal. This makes them different from piston pumps and allows them to be used at higher pressures. ...
s or
diaphragm pump A diaphragm pump (also known as a Membrane pump) is a pump#Positive-displacement pump, positive displacement pump that uses a combination of the reciprocating action of a rubber, thermoplastic or Polytetrafluoroethylene, teflon diaphragm (mechani ...
s * ''Linear-type'' positive displacement: s and
chain pump The chain pump is type of a water pump in which several circular discs are positioned on an endless chain. One part of the chain dips into the water, and the chain runs through a tube, slightly bigger than the diameter of the discs. As the chain is ...
s


= Rotary positive-displacement pumps

= These pumps move fluid using a rotating mechanism that creates a vacuum that captures and draws in the liquid. ''Advantages:'' Rotary pumps are very efficient because they can handle highly viscous fluids with higher flow rates as viscosity increases. ''Drawbacks:'' The nature of the pump requires very close clearances between the rotating pump and the outer edge, making it rotate at a slow, steady speed. If rotary pumps are operated at high speeds, the fluids cause erosion, which eventually causes enlarged clearances that liquid can pass through, which reduces efficiency. Rotary positive-displacement pumps fall into 5 main types: *
Gear pump A gear pump uses the meshing of gears to pump fluid by displacement. They are one of the most common types of pumps for hydraulic machinery, hydraulic fluid power applications. The gear pump was invented around 1600 by Johannes Kepler. Gear ...

Gear pump
s – a simple type of rotary pump where the liquid is pushed around a pair of gears. * Screw pumps – the shape of the internals of this pump is usually two screws turning against each other to pump the liquid *
Rotary vane pump A rotary vane pump is a pump#Positive-displacement pumps, positive-displacement pump that consists of vanes mounted to a rotor (turbine), rotor that rotates inside a cavity. In some cases these vanes can have variable length and/or be tensioned to ...

Rotary vane pump
s * Hollow disk pumps (also known as eccentric disc pumps or Hollow rotary disc pumps), similar to
scroll compressor A scroll compressor (also called ''spiral compressor'', scroll pump and scroll vacuum pump) is a device for Compressor, compressing air or refrigerant. It is used in air conditioning equipment, as an automobile supercharger (where it is known a ...

scroll compressor
s, these have a cylindrical rotor encased in a circular housing. As the rotor orbits and rotates to some degree, it traps fluid between the rotor and the casing, drawing the fluid through the pump. It is used for highly viscous fluids like petroleum-derived products, and it can also support high pressures of up to 290 psi. * Vibratory pumps or vibration pumps are similar to linear compressors, having the same operating principle. They work by using a spring-loaded piston with an electromagnet connected to AC current through a diode. The spring-loaded piston is the only moving part, and it is placed in the center of the electromagnet. During the positive cycle of the AC current, the diode allows energy to pass through the electromagnet, generating a magnetic field that moves the piston backwards, compressing the spring, and generating suction. During the negative cycle of the AC current, the diode blocks current flow to the electromagnet, letting the spring uncompress, moving the piston forward, and pumping the fluid and generating pressure, like a reciprocating pump. Due to its low cost, it is widely used in inexpensive s. However, vibratory pumps cannot be operated for more than one minute, as they generate large amounts of heat. Linear compressors do not have this problem, as they can be cooled by the working fluid (which is often a refrigerant).


= Reciprocating positive-displacement pumps

= Reciprocating pumps move the fluid using one or more oscillating pistons, plungers, or membranes (diaphragms), while valves restrict fluid motion to the desired direction. In order for suction to take place, the pump must first pull the plunger in an outward motion to decrease pressure in the chamber. Once the plunger pushes back, it will increase the chamber pressure and the inward pressure of the plunger will then open the discharge valve and release the fluid into the delivery pipe at constant flow rate and increased pressure. Pumps in this category range from ''simplex'', with one cylinder, to in some cases ''quad'' (four) cylinders, or more. Many reciprocating-type pumps are ''duplex'' (two) or ''triplex'' (three) cylinder. They can be either ''single-acting'' with suction during one direction of piston motion and discharge on the other, or ''double-acting'' with suction and discharge in both directions. The pumps can be powered manually, by air or steam, or by a belt driven by an engine. This type of pump was used extensively in the 19th century—in the early days of steam propulsion—as boiler feed water pumps. Now reciprocating pumps typically pump highly viscous fluids like concrete and heavy oils, and serve in special applications that demand low flow rates against high resistance. Reciprocating s were widely used to pump water from wells. Common bicycle pumps and foot pumps for
inflation In economics, inflation is an increase in the general price level of goods and services in an economy. When the general price level rises, each unit of currency buys fewer goods and services; consequently, inflation corresponds to a reductio ...

inflation
use reciprocating action. These positive-displacement pumps have an expanding cavity on the suction side and a decreasing cavity on the discharge side. Liquid flows into the pumps as the cavity on the suction side expands and the liquid flows out of the discharge as the cavity collapses. The volume is constant given each cycle of operation and the pump's volumetric efficiency can be achieved through routine maintenance and inspection of its valves. Typical reciprocating pumps are: * ''
Plunger pump A plunger pump is a type of positive displacement pump where the high-pressure seal is stationary and a smooth cylindrical plunger slides through the seal. This makes them different from piston pumps and allows them to be used at higher pressures. ...
s'' – a reciprocating plunger pushes the fluid through one or two open valves, closed by suction on the way back. * ''
Diaphragm pump A diaphragm pump (also known as a Membrane pump) is a pump#Positive-displacement pump, positive displacement pump that uses a combination of the reciprocating action of a rubber, thermoplastic or Polytetrafluoroethylene, teflon diaphragm (mechani ...
s'' – similar to plunger pumps, where the plunger pressurizes hydraulic oil which is used to flex a diaphragm in the pumping cylinder. Diaphragm valves are used to pump hazardous and toxic fluids. * ''
Piston pump A piston pump is a type of positive displacement pump where the high-pressure seal reciprocates with the piston. Piston pumps can be used to move liquids or compress gases. They can operate over a wide range of pressures. High pressure operation ...

Piston pump
s'' displacement pumps'' – usually simple devices for pumping small amounts of liquid or gel manually. The common hand soap dispenser is such a pump. * '' Radial piston pumps'' - a form of hydraulic pump where pistons extend in a radial direction.


=Various positive-displacement pumps

= The positive-displacement principle applies in these pumps: * Rotary lobe pump *
Progressive cavity pump Progressive may refer to: Politics * Progressivism, a political philosophy in support of social reform ** Progressivism in the United States, the political philosophy in the American context * Progressive realism, an American foreign policy ...
* *
Piston pump A piston pump is a type of positive displacement pump where the high-pressure seal reciprocates with the piston. Piston pumps can be used to move liquids or compress gases. They can operate over a wide range of pressures. High pressure operation ...

Piston pump
*
Diaphragm pump A diaphragm pump (also known as a Membrane pump) is a pump#Positive-displacement pump, positive displacement pump that uses a combination of the reciprocating action of a rubber, thermoplastic or Polytetrafluoroethylene, teflon diaphragm (mechani ...
* Screw pump *
Gear pump A gear pump uses the meshing of gears to pump fluid by displacement. They are one of the most common types of pumps for hydraulic machinery, hydraulic fluid power applications. The gear pump was invented around 1600 by Johannes Kepler. Gear ...

Gear pump
* Hydraulic pump *
Rotary vane pump A rotary vane pump is a pump#Positive-displacement pumps, positive-displacement pump that consists of vanes mounted to a rotor (turbine), rotor that rotates inside a cavity. In some cases these vanes can have variable length and/or be tensioned to ...

Rotary vane pump
* * *  pump


Gear pump

This is the simplest form of rotary positive-displacement pumps. It consists of two meshed gears that rotate in a closely fitted casing. The tooth spaces trap fluid and force it around the outer periphery. The fluid does not travel back on the meshed part, because the teeth mesh closely in the center. Gear pumps see wide use in car engine oil pumps and in various hydraulic power packs.


Screw pump

A screw pump is a more complicated type of rotary pump that uses two or three screws with opposing thread — e.g., one screw turns clockwise and the other counterclockwise. The screws are mounted on parallel shafts that have gears that mesh so the shafts turn together and everything stays in place. The screws turn on the shafts and drive fluid through the pump. As with other forms of rotary pumps, the clearance between moving parts and the pump's casing is minimal.


Progressing cavity pump

Widely used for pumping difficult materials, such as sewage sludge contaminated with large particles, this pump consists of a helical rotor, about ten times as long as its width. This can be visualized as a central core of diameter ''x'' with, typically, a curved spiral wound around of thickness half ''x'', though in reality it is manufactured in a single casting. This shaft fits inside a heavy-duty rubber sleeve, of wall thickness also typically ''x''. As the shaft rotates, the rotor gradually forces fluid up the rubber sleeve. Such pumps can develop very high pressure at low volumes.


Roots-type pumps

A Roots lobe pump Named after the Roots brothers who invented it, this lobe pump displaces the fluid trapped between two long helical rotors, each fitted into the other when perpendicular at 90°, rotating inside a triangular shaped sealing line configuration, both at the point of suction and at the point of discharge. This design produces a continuous flow with equal volume and no vortex. It can work at low pulsation rates, and offers gentle performance that some applications require. Applications include: * High capacity industrial air compressors. * Roots superchargers on
internal combustion engine An internal combustion engine (ICE or IC engine) is a heat engine in which the combustion of a fuel occurs with an oxidizer (usually air) in a combustion chamber that is an integral part of the working fluid flow circuit. In an internal combust ...

internal combustion engine
s. * A brand of civil defense siren, the Federal Signal Corporation's Thunderbolt.


Peristaltic pump

A ''peristaltic pump'' is a type of positive-displacement pump. It contains fluid within a flexible tube fitted inside a circular pump casing (though linear peristaltic pumps have been made). A number of ''rollers'', ''shoes'', or ''wipers'' attached to a
rotor Rotor may refer to: Science and technology Engineering *Rotor (electric), the non-stationary part of an alternator or electric motor, operating with a stationary element so called the stator *Helicopter rotor, the rotary wing(s) of a rotorcraft ...
compresses the flexible tube. As the rotor turns, the part of the tube under compression closes (or ''occludes''), forcing the fluid through the tube. Additionally, when the tube opens to its natural state after the passing of the cam it draws (''restitution'') fluid into the pump. This process is called
peristalsis Peristalsis ( , ) is a symmetry in biology#Radial symmetry, radially symmetrical contraction and relaxation of muscles that propagate in a wave down a tube, in an wikt:anterograde, anterograde direction. Peristalsis is progression of coordinat ...

peristalsis
and is used in many biological systems such as the
gastrointestinal tract The gastrointestinal tract (GI tract, digestive tract, alimentary canal) is the tract or passageway of the digestive system that leads from the mouth to the anus. The GI tract contains all the major organ (biology), organs of the digestive syste ...
.


Plunger pumps

''Plunger pumps'' are reciprocating positive-displacement pumps. These consist of a cylinder with a reciprocating plunger. The suction and discharge valves are mounted in the head of the cylinder. In the suction stroke, the plunger retracts and the suction valves open causing suction of fluid into the cylinder. In the forward stroke, the plunger pushes the liquid out of the discharge valve. Efficiency and common problems: With only one cylinder in plunger pumps, the fluid flow varies between maximum flow when the plunger moves through the middle positions, and zero flow when the plunger is at the end positions. A lot of energy is wasted when the fluid is accelerated in the piping system. Vibration and ''
water hammer Hydraulic shock (colloquial: water hammer; fluid hammer) is a pressure surge or wave caused when a fluid in motion, usually a liquid but sometimes also a gas is forced to stop or change direction suddenly; a momentum change. This phenomenon com ...
'' may be a serious problem. In general, the problems are compensated for by using two or more cylinders not working in phase with each other.


Triplex-style plunger pumps

Triplex plunger pumps use three plungers, which reduces the pulsation of single reciprocating plunger pumps. Adding a pulsation dampener on the pump outlet can further smooth the ''pump ripple'', or ripple graph of a pump transducer. The dynamic relationship of the high-pressure fluid and plunger generally requires high-quality plunger seals. Plunger pumps with a larger number of plungers have the benefit of increased flow, or smoother flow without a pulsation damper. The increase in moving parts and crankshaft load is one drawback. Car washes often use these triplex-style plunger pumps (perhaps without pulsation dampers). In 1968, William Bruggeman reduced the size of the triplex pump and increased the lifespan so that car washes could use equipment with smaller footprints. Durable high-pressure seals, low-pressure seals and oil seals, hardened crankshafts, hardened connecting rods, thick ceramic plungers and heavier duty ball and roller bearings improve reliability in triplex pumps. Triplex pumps now are in a myriad of markets across the world. Triplex pumps with shorter lifetimes are commonplace to the home user. A person who uses a home pressure washer for 10 hours a year may be satisfied with a pump that lasts 100 hours between rebuilds. Industrial-grade or continuous duty triplex pumps on the other end of the quality spectrum may run for as much as 2,080 hours a year. The oil and gas drilling industry uses massive semi trailer-transported triplex pumps called mud pumps to pump
drilling mud In geotechnical engineering, drilling fluid, also called drilling mud, is used to aid the drilling of boreholes into the earth. Often used while drilling oil well, oil and natural gas wells and on exploration drilling rigs, drilling fluids a ...
, which cools the drill bit and carries the cuttings back to the surface. Drillers use triplex or even quintuplex pumps to inject water and solvents deep into shale in the extraction process called ''
fracking Fracking (also known as hydraulic fracturing, hydrofracturing, or hydrofracking) is a well stimulation technique involving the fracturing of bedrock Formation (geology), formations by a pressurized liquid. The process involves the high-pressure ...
''.


Compressed-air-powered double-diaphragm pumps

One modern application of positive-displacement pumps is compressed-air-powered double- diaphragm pumps. Run on compressed air, these pumps are intrinsically safe by design, although all manufacturers offer ATEX certified models to comply with industry regulation. These pumps are relatively inexpensive and can perform a wide variety of duties, from pumping water out of bunds to pumping hydrochloric acid from secure storage (dependent on how the pump is manufactured – elastomers / body construction). These double-diaphragm pumps can handle viscous fluids and abrasive materials with a gentle pumping process ideal for transporting shear-sensitive media.


Rope pumps

Devised in China as
chain pump The chain pump is type of a water pump in which several circular discs are positioned on an endless chain. One part of the chain dips into the water, and the chain runs through a tube, slightly bigger than the diameter of the discs. As the chain is ...
s over 1000 years ago, these pumps can be made from very simple materials: A rope, a wheel and a pipe are sufficient to make a simple rope pump. Rope pump efficiency has been studied by grassroots organizations and the techniques for making and running them have been continuously improved.


Impulse pumps

Impulse pumps use pressure created by gas (usually air). In some impulse pumps the gas trapped in the liquid (usually water), is released and accumulated somewhere in the pump, creating a pressure that can push part of the liquid upwards. Conventional impulse pumps include: * ''
Hydraulic ram A hydraulic ram, or hydram, is a cyclic pump, cyclic water pump powered by hydropower. It takes in water at one "hydraulic head" (pressure) and flow rate, and outputs water at a higher hydraulic head and lower flow rate. The device uses the wat ...

Hydraulic ram
pumps'' – kinetic energy of a low-head water supply is stored temporarily in an air-bubble
hydraulic accumulator A hydraulic accumulator is a pressure storage reservoir in which an incompressible hydraulic fluid is held under pressure that is applied by an external Prime mover (engine), source of mechanical energy. The external source can be an engine, a spri ...

hydraulic accumulator
, then used to drive water to a higher head. * '' Pulser pumps'' – run with natural resources, by kinetic energy only. * '' Airlift pumps'' – run on air inserted into pipe, which pushes the water up when bubbles move upward Instead of a gas accumulation and releasing cycle, the pressure can be created by burning of hydrocarbons. Such combustion driven pumps directly transmit the impulse from a combustion event through the actuation membrane to the pump fluid. In order to allow this direct transmission, the pump needs to be almost entirely made of an elastomer (e.g.
silicone rubber Silicone rubber is an elastomer (rubber-like material) composed of silicone—itself a polymer—containing silicon together with carbon, hydrogen, and oxygen. Silicone rubbers are widely used in industry, and there are multiple formulations ...
). Hence, the combustion causes the membrane to expand and thereby pumps the fluid out of the adjacent pumping chamber. The first combustion-driven soft pump was developed by ETH Zurich.C.M. Schumacher, M. Loepfe, R. Fuhrer, R.N. Grass, and W.J. Stark, "3D printed lost-wax casted soft silicone monoblocks enable heart-inspired pumping by internal combustion," RSC Advances, Vol. 4, pp. 16039–16042, 2014.


Hydraulic ram pumps

A
hydraulic ram A hydraulic ram, or hydram, is a cyclic pump, cyclic water pump powered by hydropower. It takes in water at one "hydraulic head" (pressure) and flow rate, and outputs water at a higher hydraulic head and lower flow rate. The device uses the wat ...

hydraulic ram
is a water pump powered by hydropower. It takes in water at relatively low pressure and high flow-rate and outputs water at a higher hydraulic-head and lower flow-rate. The device uses the
water hammer Hydraulic shock (colloquial: water hammer; fluid hammer) is a pressure surge or wave caused when a fluid in motion, usually a liquid but sometimes also a gas is forced to stop or change direction suddenly; a momentum change. This phenomenon com ...
effect to develop pressure that lifts a portion of the input water that powers the pump to a point higher than where the water started. The hydraulic ram is sometimes used in remote areas, where there is both a source of low-head hydropower, and a need for pumping water to a destination higher in elevation than the source. In this situation, the ram is often useful, since it requires no outside source of power other than the kinetic energy of flowing water.


Velocity pumps

Rotodynamic pumps (or dynamic pumps) are a type of velocity pump in which
kinetic energy In physics Physics is the natural science that studies matter, its Elementary particle, fundamental constituents, its motion and behavior through Spacetime, space and time, and the related entities of energy and force. "Physical sci ...
is added to the fluid by increasing the flow velocity. This increase in energy is converted to a gain in potential energy (pressure) when the velocity is reduced prior to or as the flow exits the pump into the discharge pipe. This conversion of kinetic energy to pressure is explained by the ''
First law of thermodynamics The first law of thermodynamics is a formulation of the law of conservation of energy, adapted for thermodynamic processes. It distinguishes in principle two forms of energy transfer, heat and Work (thermodynamics), thermodynamic work for a syst ...
'', or more specifically by ''
Bernoulli's principle In fluid dynamics, Bernoulli's principle states that an increase in the speed of a fluid occurs simultaneously with a decrease in static pressure or a decrease in the fluid's potential energy. The principle is named after the Swiss mathematici ...
''. Dynamic pumps can be further subdivided according to the means in which the velocity gain is achieved. These types of pumps have a number of characteristics: # Continuous energy # Conversion of added energy to increase in
kinetic energy In physics Physics is the natural science that studies matter, its Elementary particle, fundamental constituents, its motion and behavior through Spacetime, space and time, and the related entities of energy and force. "Physical sci ...
(increase in velocity) # Conversion of increased velocity (kinetic energy) to an increase in pressure head A practical difference between dynamic and positive-displacement pumps is how they operate under closed valve conditions. Positive-displacement pumps physically displace fluid, so closing a valve downstream of a positive-displacement pump produces a continual pressure build up that can cause mechanical failure of pipeline or pump. Dynamic pumps differ in that they can be safely operated under closed valve conditions (for short periods of time).


Radial-flow pumps

Such a pump is also referred to as a
centrifugal pump Centrifugal pumps are used to transport fluids by the conversion of rotational kinetic energy to the hydrodynamic energy of the fluid flow. The rotational energy typically comes from an engine or electric motor. They are a sub-class of dynamic ...

centrifugal pump
. The fluid enters along the axis or center, is accelerated by the impeller and exits at right angles to the shaft (radially); an example is the , which is commonly used to implement a
vacuum cleaner A vacuum cleaner, also known simply as a vacuum or a hoover, is a device that causes suction in order to remove dirt from floors, upholstery, draperies, and other surfaces. It is generally electrically driven. The dirt is collected by either a d ...

vacuum cleaner
. Another type of radial-flow pump is a vortex pump. The liquid in them moves in tangential direction around the working wheel. The conversion from the
mechanical energy In Outline of physical science, physical sciences, mechanical energy is the sum of potential energy and kinetic energy. The principle of conservation of mechanical energy states that if an isolated system is subject only to conservative forces, t ...
of motor into the
potential energy In physics, potential energy is the energy held by an object because of its position relative to other objects, stresses within itself, its electric charge, or other factors. Common types of potential energy include the gravitational potentia ...

potential energy
of flow comes by means of multiple whirls, which are excited by the impeller in the working channel of the pump. Generally, a radial-flow pump operates at higher pressures and lower flow rates than an axial- or a mixed-flow pump.


Axial-flow pumps

These are also referred to as All fluid pumps. The fluid is pushed outward or inward to move fluid axially. They operate at much lower pressures and higher flow rates than radial-flow (centrifugal) pumps. Axial-flow pumps cannot be run up to speed without special precaution. If at a low flow rate, the total head rise and high torque associated with this pipe would mean that the starting torque would have to become a function of acceleration for the whole mass of liquid in the pipe system. If there is a large amount of fluid in the system, accelerate the pump slowly. Mixed-flow pumps function as a compromise between radial and axial-flow pumps. The fluid experiences both radial acceleration and lift and exits the impeller somewhere between 0 and 90 degrees from the axial direction. As a consequence mixed-flow pumps operate at higher pressures than axial-flow pumps while delivering higher discharges than radial-flow pumps. The exit angle of the flow dictates the pressure head-discharge characteristic in relation to radial and mixed-flow.


Regenerative turbine pumps

Also known as drag, friction, liquid-ring pump, peripheral, traction, turbulence, or vortex pumps, regenerative turbine pumps are class of rotodynamic pump that operates at high head pressures, typically . The pump has an impeller with a number of vanes or paddles which spins in a cavity. The suction port and pressure ports are located at the perimeter of the cavity and are isolated by a barrier called a stripper, which allows only the tip channel (fluid between the blades) to recirculate, and forces any fluid in the side channel (fluid in the cavity outside of the blades) through the pressure port. In a regenerative turbine pump, as fluid spirals repeatedly from a vane into the side channel and back to the next vane, kinetic energy is imparted to the periphery, thus pressure builds with each spiral, in a manner similar to a regenerative blower. As regenerative turbine pumps cannot become
vapor lock Vapor lock is a problem caused by liquid fuel changing state to gas while still in the fuel delivery system of gasoline-fueled internal combustion engines. This disrupts the operation of the Fuel pump (engine), fuel pump, causing loss of feed press ...
ed, they are commonly applied to volatile, hot, or cryogenic fluid transport. However, as tolerances are typically tight, they are vulnerable to solids or particles causing jamming or rapid wear. Efficiency is typically low, and pressure and power consumption typically decrease with flow. Additionally, pumping direction can be reversed by reversing direction of spin.


Side-channel pumps

A side-channel pump has a suction disk, an impeller, and a discharge disk.


Eductor-jet pump

This uses a jet, often of steam, to create a low pressure. This low pressure sucks in fluid and propels it into a higher pressure region.


Gravity pumps

Gravity pumps include the '' syphon'' and ''''. The ''
hydraulic ram A hydraulic ram, or hydram, is a cyclic pump, cyclic water pump powered by hydropower. It takes in water at one "hydraulic head" (pressure) and flow rate, and outputs water at a higher hydraulic head and lower flow rate. The device uses the wat ...

hydraulic ram
'' is also sometimes called a gravity pump; in a gravity pump the water is lifted by gravitational force and so called gravity pump.


Steam pumps

Steam pumps have been for a long time mainly of historical interest. They include any type of pump powered by a
steam engine A steam engine is a heat engine that performs mechanical work using steam as its working fluid. The steam engine uses the force produced by steam pressure to push a piston back and forth inside a Cylinder (locomotive), cylinder. This pus ...

steam engine
and also pistonless pumps such as
Thomas Savery Thomas Savery (; c. 1650 – 15 May 1715) was an English inventor and engineer. He invented the first commercially used Steam engine, steam-powered device, a Pump#Steam pumps, steam pump which is often referred to as the "Savery engine". Savery ...

Thomas Savery
's or the Pulsometer steam pump. Recently there has been a resurgence of interest in low power solar steam pumps for use in
smallholder A smallholding or smallholder is a small farm operating under a small-scale agriculture model. Definitions vary widely for what constitutes a smallholder or small-scale farm, including factors such as size, food production technique or technology ...
irrigation in developing countries. Previously small steam engines have not been viable because of escalating inefficiencies as vapour engines decrease in size. However the use of modern engineering materials coupled with alternative engine configurations has meant that these types of system are now a cost-effective opportunity.


Valveless pumps

Valveless pumping assists in fluid transport in various biomedical and engineering systems. In a valveless pumping system, no valves (or physical occlusions) are present to regulate the flow direction. The fluid pumping efficiency of a valveless system, however, is not necessarily lower than that having valves. In fact, many fluid-dynamical systems in nature and engineering more or less rely upon valveless pumping to transport the working fluids therein. For instance, blood circulation in the cardiovascular system is maintained to some extent even when the heart's valves fail. Meanwhile, the embryonic vertebrate heart begins pumping blood long before the development of discernible chambers and valves. Similar to blood circulation in one direction, pump air in one direction in rigid lungs, but without any physiological valve. In
microfluidics Microfluidics refers to the behavior, precise control, and manipulation of fluids In physics, a fluid is a liquid, gas, or other material that continuously Deformation (physics), deforms (''flows'') under an applied shear stress, or external f ...

microfluidics
, valveless impedance pumps have been fabricated, and are expected to be particularly suitable for handling sensitive biofluids. Ink jet printers operating on the piezoelectric transducer principle also use valveless pumping. The pump chamber is emptied through the printing jet due to reduced flow impedance in that direction and refilled by
capillary action Capillary action (sometimes called capillarity, capillary motion, capillary rise, capillary effect, or wicking) is the process of a liquid flowing in a narrow space without the assistance of, or even in opposition to, any external forces li ...
.


Pump repairs

Examining pump repair records and
mean time between failures Mean time between failures (MTBF) is the predicted elapsed time between inherent failures of a mechanical or electronic system during normal system operation. MTBF can be calculated as the arithmetic mean (average) time between failures of a system ...
(MTBF) is of great importance to responsible and conscientious pump users. In view of that fact, the preface to the 2006 Pump User's Handbook alludes to "pump failure" statistics. For the sake of convenience, these failure statistics often are translated into MTBF (in this case, installed life before failure).Pump Statistics Should Shape Strategies
Mt-online.com 1 October 2008. Retrieved 24 September 2014.
In early 2005, Gordon Buck,
John Crane Inc. John Crane is an American company, now a subsidiary of Smiths Group and provider of engineered products and services including mechanical seals, couplings, hydro-dynamic bearings, seal support systems, filtration systems and artificial lift. The c ...
’s chief engineer for field operations in Baton Rouge, Louisiana, examined the repair records for a number of refinery and chemical plants to obtain meaningful reliability data for centrifugal pumps. A total of 15 operating plants having nearly 15,000 pumps were included in the survey. The smallest of these plants had about 100 pumps; several plants had over 2000. All facilities were located in the United States. In addition, considered as "new", others as "renewed" and still others as "established". Many of these plants—but not all—had an alliance arrangement with John Crane. In some cases, the alliance contract included having a John Crane Inc. technician or engineer on-site to coordinate various aspects of the program. Not all plants are refineries, however, and different results occur elsewhere. In chemical plants, pumps have historically been "throw-away" items as chemical attack limits life. Things have improved in recent years, but the somewhat restricted space available in "old" DIN and ASME-standardized stuffing boxes places limits on the type of seal that fits. Unless the pump user upgrades the seal chamber, the pump only accommodates more compact and simple versions. Without this upgrading, lifetimes in chemical installations are generally around 50 to 60 percent of the refinery values. Unscheduled maintenance is often one of the most significant costs of ownership, and failures of mechanical seals and bearings are among the major causes. Keep in mind the potential value of selecting pumps that cost more initially, but last much longer between repairs. The MTBF of a better pump may be one to four years longer than that of its non-upgraded counterpart. Consider that published average values of avoided pump failures range from US$2600 to US$12,000. This does not include lost opportunity costs. One pump fire occurs per 1000 failures. Having fewer pump failures means having fewer destructive pump fires. As has been noted, a typical pump failure, based on actual year 2002 reports, costs US$5,000 on average. This includes costs for material, parts, labor and overhead. Extending a pump's MTBF from 12 to 18 months would save US$1,667 per year — which might be greater than the cost to upgrade the centrifugal pump's reliability.Submersible slurry pumps in high demand
Engineeringnews.co.za. Retrieved on 2011-05-25.


Applications

Pumps are used throughout society for a variety of purposes. Early applications includes the use of the
windmill A windmill is a structure that converts wind power into rotational energy using vanes called windmill sail, sails or blades, specifically to mill (grinding), mill grain (gristmills), but the term is also extended to windpumps, wind turbines, and ...

windmill
or
watermill A watermill or water mill is a mill that uses hydropower. It is a structure that uses a water wheel or water turbine to drive a mechanical process such as mill (grinding), milling (grinding), rolling, or hammering. Such processes are needed in ...

watermill
to pump water. Today, the pump is used for irrigation,
water supply Water supply is the provision of water by public utility, public utilities, commercial organisations, community endeavors or by individuals, usually via a system of pumps and Water pipe, pipes. Public water supply systems are crucial to properly ...

water supply
, gasoline supply,
air conditioning Air conditioning, often abbreviated as A/C or AC, is the process of removing heat In thermodynamics, heat is defined as the form of energy crossing the boundary of a thermodynamic system by virtue of a temperature difference across the bo ...
systems, refrigeration (usually called a compressor), chemical movement, sewage movement, flood control, marine services, etc. Because of the wide variety of applications, pumps have a plethora of shapes and sizes: from very large to very small, from handling gas to handling liquid, from high pressure to low pressure, and from high volume to low volume.


Priming a pump

Typically, a liquid pump can't simply draw air. The feed line of the pump and the internal body surrounding the pumping mechanism must first be filled with the liquid that requires pumping: An operator must introduce liquid into the system to initiate the pumping. This is called ''priming'' the pump. Loss of prime is usually due to ingestion of air into the pump. The clearances and displacement ratios in pumps for liquids, whether thin or more viscous, usually cannot displace air due to its compressibility. This is the case with most velocity (rotodynamic) pumps — for example, centrifugal pumps. For such pumps, the position of the pump should always be lower than the suction point, if not the pump should be manually filled with liquid or a secondary pump should be used until all air is removed from the suction line and the pump casing. Positive–displacement pumps, however, tend to have sufficiently tight sealing between the moving parts and the casing or housing of the pump that they can be described as ''self-priming''. Such pumps can also serve as ''priming pumps'', so-called when they are used to fulfill that need for other pumps in lieu of action taken by a human operator.


Pumps as public water supplies

One sort of pump once common worldwide was a hand-powered water pump, or 'pitcher pump'. It was commonly installed over community water wells in the days before piped water supplies. In parts of the British Isles, it was often called ''the parish pump''. Though such community pumps are no longer common, people still used the expression ''parish pump'' to describe a place or forum where matters of local interest are discussed. Because water from pitcher pumps is drawn directly from the soil, it is more prone to contamination. If such water is not filtered and purified, consumption of it might lead to gastrointestinal or other water-borne diseases. A notorious case is the 1854 Broad Street cholera outbreak. At the time it was not known how cholera was transmitted, but physician John Snow (physician), John Snow suspected contaminated water and had the handle of the public pump he suspected removed; the outbreak then subsided. Modern hand-operated community pumps are considered the most sustainable low-cost option for safe water supply in resource-poor settings, often in rural areas in developing countries. A hand pump opens access to deeper groundwater that is often not polluted and also improves the safety of a well by protecting the water source from contaminated buckets. Pumps such as the Afridev pump are designed to be cheap to build and install, and easy to maintain with simple parts. However, scarcity of spare parts for these type of pumps in some regions of Africa has diminished their utility for these areas.


Sealing multiphase pumping applications

Multiphase pumping applications, also referred to as tri-phase, have grown due to increased oil drilling activity. In addition, the economics of multiphase production is attractive to upstream operations as it leads to simpler, smaller in-field installations, reduced equipment costs and improved production rates. In essence, the multiphase pump can accommodate all fluid stream properties with one piece of equipment, which has a smaller footprint. Often, two smaller multiphase pumps are installed in series rather than having just one massive pump.


Types and features of multiphase pumps


=Helico-axial (centrifugal)

= A rotodynamic pump with one single shaft that requires two mechanical seals, this pump uses an open-type axial impeller. It is often called a ''Poseidon pump'', and can be described as a cross between an axial compressor and a centrifugal pump.


=Twin-screw (positive-displacement)

= The twin-screw pump is constructed of two inter-meshing screws that move the pumped fluid. Twin screw pumps are often used when pumping conditions contain high gas volume fractions and fluctuating inlet conditions. Four mechanical seals are required to seal the two shafts.


=Progressive cavity (positive-displacement)

= When the pumping application is not suited to a centrifugal pump, a progressive cavity pump is used instead. Progressive cavity pumps are single-screw types typically used in shallow wells or at the surface. This pump is mainly used on surface applications where the pumped fluid may contain a considerable amount of solids such as sand and dirt. The volumetric efficiency and mechanical efficiency of a progressive cavity pump increases as the viscosity of the liquid does.


=Electric submersible (centrifugal)

= These pumps are basically multistage centrifugal pumps and are widely used in oil well applications as a method for artificial lift. These pumps are usually specified when the pumped fluid is mainly liquid. ''Buffer tank'' A buffer tank is often installed upstream of the pump suction nozzle in case of a slug flow. The buffer tank breaks the energy of the liquid slug, smooths any fluctuations in the incoming flow and acts as a sand trap. As the name indicates, multiphase pumps and their mechanical seals can encounter a large variation in service conditions such as changing process fluid composition, temperature variations, high and low operating pressures and exposure to abrasive/erosive media. The challenge is selecting the appropriate mechanical seal arrangement and support system to ensure maximized seal life and its overall effectiveness.Sealing Multiphase Pumping Applications , Seals
Pump-zone.com. Retrieved on 2011-05-25.


Specifications

Pumps are commonly rated by horsepower, volumetric flow rate, outlet pressure in metres (or feet) of head, inlet suction in suction feet (or metres) of head. The head can be simplified as the number of feet or metres the pump can raise or lower a column of water at atmospheric pressure. From an initial design point of view, engineers often use a quantity termed the specific speed to identify the most suitable pump type for a particular combination of flow rate and head.


Pumping power

The power imparted into a fluid increases the energy of the fluid per unit volume. Thus the power relationship is between the conversion of the mechanical energy of the pump mechanism and the fluid elements within the pump. In general, this is governed by a series of simultaneous differential equations, known as the Navier–Stokes equations. However a more simple equation relating only the different energies in the fluid, known as Bernoulli's equation can be used. Hence the power, P, required by the pump: : P = \frac where Δp is the change in total pressure between the inlet and outlet (in Pa), and Q, the volume flow-rate of the fluid is given in m3/s. The total pressure may have gravitational, static pressure and
kinetic energy In physics Physics is the natural science that studies matter, its Elementary particle, fundamental constituents, its motion and behavior through Spacetime, space and time, and the related entities of energy and force. "Physical sci ...
components; i.e. energy is distributed between change in the fluid's gravitational energy, gravitational potential energy (going up or down hill), change in velocity, or change in static pressure. η is the pump efficiency, and may be given by the manufacturer's information, such as in the form of a pump curve, and is typically derived from either fluid dynamics simulation (i.e. solutions to the Navier–Stokes for the particular pump geometry), or by testing. The efficiency of the pump depends upon the pump's configuration and operating conditions (such as rotational speed, fluid density and viscosity etc.) : \Delta p = +\Delta z g+ For a typical "pumping" configuration, the work is imparted on the fluid, and is thus positive. For the fluid imparting the work on the pump (i.e. a turbine), the work is negative. Power required to drive the pump is determined by dividing the output power by the pump efficiency. Furthermore, this definition encompasses pumps with no moving parts, such as a siphon.


Efficiency

Pump efficiency is defined as the ratio of the power imparted on the fluid by the pump in relation to the power supplied to drive the pump. Its value is not fixed for a given pump, efficiency is a function of the discharge and therefore also operating head. For centrifugal pumps, the efficiency tends to increase with flow rate up to a point midway through the operating range (peak efficiency or Best Efficiency Point (BEP) ) and then declines as flow rates rise further. Pump performance data such as this is usually supplied by the manufacturer before pump selection. Pump efficiencies tend to decline over time due to wear (e.g. increasing clearances as impellers reduce in size). When a system includes a centrifugal pump, an important design issue is matching the ''head loss-flow characteristic'' with the pump so that it operates at or close to the point of its maximum efficiency. Pump efficiency is an important aspect and pumps should be regularly tested. Thermodynamic pump testing is one method.


Minimum flow protection

Most large pumps have a minimum flow requirement below which the pump may be damaged by overheating, impeller wear, vibration, seal failure, drive shaft damage or poor performance. A minimum flow protection system ensures that the pump is not operated below the minimum flow rate. The system protects the pump even if it is shut-in or dead-headed, that is, if the discharge line is completely closed. The simplest minimum flow system is a pipe running from the pump discharge line back to the suction line. This line is fitted with an orifice plate sized to allow the pump minimum flow to pass. The arrangement ensures that the minimum flow is maintained, although it is wasteful as it recycles fluid even when the flow through the pump exceeds the minimum flow. A more sophisticated, but more costly, system (see diagram) comprises a flow measuring device (FE) in the pump discharge which provides a signal into a flow controller (FIC) which actuates a flow control valve (FCV) in the recycle line. If the measured flow exceeds the minimum flow then the FCV is closed. If the measured flow falls below the minimum flow the FCV opens to maintain the minimum flowrate. As the fluids are recycled the
kinetic energy In physics Physics is the natural science that studies matter, its Elementary particle, fundamental constituents, its motion and behavior through Spacetime, space and time, and the related entities of energy and force. "Physical sci ...
of the pump increases the temperature of the fluid. For many pumps this added heat energy is dissipated through the pipework. However, for large industrial pumps, such as oil pipeline pumps, a recycle cooler is provided in the recycle line to cool the fluids to the normal suction temperature.Shell, ''Shearwater P&IDs'' dated 1997 Alternatively the recycled fluids may be returned to upstream of the export cooler in an oil refinery, oil terminal, or Oil platform, offshore installation.


References


Further reading

* Australian Pump Manufacturers' Association. ''Australian Pump Technical Handbook'', 3rd edition. Canberra: Australian Pump Manufacturers' Association, 1987. . * Hicks, Tyler G. and Theodore W. Edwards. ''Pump Application Engineering''. McGraw-Hill Book Company.1971. * * Robbins, L. B
"Homemade Water Pressure Systems"
''Popular Science'', February 1919, pages 83–84. Article about how a homeowner can easily build a pressurized home water system that does not use electricity. {{Authority control Pumps, Ancient inventions