Midvale Steel
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Midvale Steel was a succession of
steel Steel is an alloy made up of iron with added carbon to improve its strength and fracture resistance compared to other forms of iron. Many other elements may be present or added. Stainless steels that are corrosion- and oxidation-resistan ...
-making corporations whose flagship plant was the Midvale Steel Works in Nicetown, Philadelphia, Pennsylvania. The mill operated from 1867 until 1976. In the 1880s,
Frederick Winslow Taylor Frederick Winslow Taylor (March 20, 1856 – March 21, 1915) was an American mechanical engineer. He was widely known for his methods to improve industrial efficiency. He was one of the first management consultants. In 1909, Taylor summed up ...
rose through the ranks at Midvale, from
lathe A lathe () is a machine tool that rotates a workpiece about an axis of rotation to perform various operations such as cutting, sanding, knurling, drilling, deformation, facing, and turning, with tools that are applied to the workpiece ...
operator, to gang boss, to engineer, to chief engineer of the works. During this time he developed the core of his philosophy of
scientific management Scientific management is a theory of management that analyzes and synthesizes workflows. Its main objective is improving economic efficiency, especially labor productivity. It was one of the earliest attempts to apply science to the engine ...
.


Overview

Midvale produced high-quality steels (including many alloy steels) and for providing the
casting Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify. The solidified part is also known as a ''casting'', which is ejecte ...
,
forging Forging is a manufacturing process involving the shaping of metal using localized compressive forces. The blows are delivered with a hammer (often a power hammer) or a die. Forging is often classified according to the temperature at which ...
, and
machining Machining is a process in which a material (often metal) is cut to a desired final shape and size by a controlled material-removal process. The processes that have this common theme are collectively called subtractive manufacturing, which utilizes ...
needed to use them in special applications such as heavy artillery (
naval A navy, naval force, or maritime force is the branch of a nation's armed forces principally designated for naval and amphibious warfare; namely, lake-borne, riverine, littoral, or ocean-borne combat operations and related functions. It inclu ...
,
coastal The coast, also known as the coastline or seashore, is defined as the area where land meets the ocean, or as a line that forms the boundary between the land and the coastline. The Earth has around of coastline. Coasts are important zones in ...
, and field);
steam turbine A steam turbine is a machine that extracts thermal energy from pressurized steam and uses it to do mechanical work on a rotating output shaft. Its modern manifestation was invented by Charles Parsons in 1884. Fabrication of a modern steam tu ...
s; naval armor plate; and
pressure vessel A pressure vessel is a container designed to hold gases or liquids at a pressure substantially different from the ambient pressure. Construction methods and materials may be chosen to suit the pressure application, and will depend on the size o ...
s for use in chemical plants (for example, petroleum refineries). Midvale also helped pioneer the steel formulas used in the early
automotive industry The automotive industry comprises a wide range of companies and organizations involved in the design, development, manufacturing, marketing, and selling of motor vehicles. It is one of the world's largest industries by revenue (from 16 % ...
.. Midvale was never a particularly large company (relative to giants such as Carnegie,
Bethlehem Bethlehem (; ar, بيت لحم ; he, בֵּית לֶחֶם '' '') is a city in the central West Bank, Palestine, about south of Jerusalem. Its population is approximately 25,000,Amara, 1999p. 18.Brynen, 2000p. 202. and it is the capital ...
, and U.S. Steel), and the flagship Nicetown plant was, in the management's own words, "never a 'tonnage' plant". That is, unlike larger steelmakers, they did not measure their success in terms of the sheer tonnage they could manage to produce per year. Midvale's niche in the steel industry was defined early on by a scientific approach to
metallurgy Metallurgy is a domain of materials science and engineering that studies the physical and chemical behavior of metallic elements, their inter-metallic compounds, and their mixtures, which are known as alloys. Metallurgy encompasses both the sc ...
during the transitional era when steelmaking gradually transformed from black art to
applied science Applied science is the use of the scientific method and knowledge obtained via conclusions from the method to attain practical goals. It includes a broad range of disciplines such as engineering and medicine. Applied science is often contrasted ...
. Even after the rest of the industry caught up in terms of that transition, Midvale continued for decades to maintain a niche for itself in the area of the market defined by high quality,
research and development Research and development (R&D or R+D), known in Europe as research and technological development (RTD), is the set of innovative activities undertaken by corporations or governments in developing new services or products, and improving existi ...
, and special applications.


History

The company began in 1867 as the William Butcher Steel Works. The products that founders William Butcher, Jr. (a son of the founder of W. & S. Butcher Steel Works, a scion of the Sheffield, England steel industry) and Philip Syng Justice (an American manufacturer) planned to produce were cast-steel locomotive tires (that is, in British spelling, ''tyres'') and cast-steel forgings, with a plan to make eventually a promising new product: steel rails, which would be far superior to older iron ones. At about this time in nearby Bethlehem, the predecessor company of
Bethlehem Steel The Bethlehem Steel Corporation was an American steelmaking company headquartered in Bethlehem, Pennsylvania. For most of the 20th century, it was one of the world's largest steel producing and shipbuilding companies. At the height of its succ ...
was also getting into the steel rail business. The Nicetown site was chosen because plenty of the
anthracite coal Anthracite, also known as hard coal, and black coal, is a hard, compact variety of coal that has a submetallic luster. It has the highest carbon content, the fewest impurities, and the highest energy density of all types of coal and is the hig ...
that moved by river, canal, and rail from northeast Pennsylvania passed by Nicetown on its way to Port Richmond. Anthracite was superior to
bituminous coal Bituminous coal, or black coal, is a type of coal containing a tar-like substance called bitumen or asphalt. Its coloration can be black or sometimes dark brown; often there are well-defined bands of bright and dull material within the seams. It ...
for steelmaking. Nicetown's proximity to one of the principal locomotive-building plants of the western hemisphere, the
Baldwin Locomotive Works The Baldwin Locomotive Works (BLW) was an American manufacturer of railroad locomotives from 1825 to 1951. Originally located in Philadelphia, it moved to nearby Eddystone, Pennsylvania, in the early 20th century. The company was for decades ...
(which at the time was just a few rail-served miles away in the Spring Garden neighborhood), was another benefit of the site. Midvale began with the crucible process, but two years after its founding began using the open-hearth process, which would in time replace the crucibles. The company's early years were rocky. Eventually, a principal investor, the quiet but immensely influential American engineer and businessman
William Sellers William Sellers (September 19, 1824 – January 24, 1905) was a mechanical engineer, manufacturer, businessman, noted abolitionist, and inventor who filed more than 90 patents, most notably the design for the United States standard screw thread ...
, forced out Butcher, whose adherence to the idea of steelmaking as an obscure art of secret recipes did not serve him well when his recipes did not turn out right and he was unable to analyze why. With Butcher gone, Sellers renamed his erstwhile-namesake steel works the Midvale Steel Works. Kanigel states that the name reflected the fact that Midvale was roughly equidistant from the Schuylkill and
Delaware Delaware ( ) is a state in the Mid-Atlantic region of the United States, bordering Maryland to its south and west; Pennsylvania to its north; and New Jersey and the Atlantic Ocean to its east. The state takes its name from the adjacent ...
rivers;. however, if accurate, this etymology was fanciful, because a look at a map of Philadelphia shows that the plant, at Wissahickon and Roberts Avenues, was actually much closer to the Schuylkill. Perhaps the emphasis was that it was not directly on either river (as might usually be expected of a steelworks), but between them. In 1872, Sellers brought in a Yale-trained chemist with a talent for organization named Charles Augustus Brinley, who used applied science to straighten out the steelmaking formulas and processes, along the way analyzing and salvaging the scrap that had accumulated during Butcher's tenure. Brinley hired Russell Davenport, a fellow Yale chemist, to be his assistant. Brinley, Davenport, and Sellers led Midvale to a period of prosperity. By the Centennial Exposition in 1876, they "were making Midvale into a company as congenial to a scientific approach to industrial problems as could be found anywhere in America". It was in the 1880s that
Frederick Winslow Taylor Frederick Winslow Taylor (March 20, 1856 – March 21, 1915) was an American mechanical engineer. He was widely known for his methods to improve industrial efficiency. He was one of the first management consultants. In 1909, Taylor summed up ...
rose through the ranks at Midvale, from lathe operator, to gang boss, to engineer, to chief engineer of the works. During this time he developed the core of his philosophy of
scientific management Scientific management is a theory of management that analyzes and synthesizes workflows. Its main objective is improving economic efficiency, especially labor productivity. It was one of the earliest attempts to apply science to the engine ...
, which later became enormously influential (and often controversial) throughout the field of
industrial engineering Industrial engineering is an engineering profession that is concerned with the optimization of complex processes, systems, or organizations by developing, improving and implementing integrated systems of people, money, knowledge, information an ...
. Other notable people who worked for Midvale Steel or in close cooperation with it include
Henry Gantt Henry Laurence Gantt (; May 20, 1861 – November 23, 1919) was an American mechanical engineer and management consultant who is best known for his work in the development of scientific management. He created the Gantt chart in the 1910s. Gan ...
, James Buchanan Eads,
Theodore Cooper Theodore Cooper (January 13, 1839 – August 24, 1919) was an American civil engineer. He may be best known as consulting engineer on the Quebec Bridge that collapsed in 1907. Biography Upon receiving a degree in civil engineering from Resselaer I ...
, and Francis B. Foley. Charles E. Brinley, president of Baldwin Locomotive Works during the World War II era, appears to have been the son of Charles A. Brinley, Midvale's metallurgical leader. Besides the railroad industry, one of the most important client industries for Midvale became armaments. During the late 19th and early 20th centuries, among many American steel companies, Bethlehem Steel and Midvale Steel especially, became the
Krupp The Krupp family (see pronunciation), a prominent 400-year-old German dynasty from Essen, is notable for its production of steel, artillery, ammunition and other armaments. The family business, known as Friedrich Krupp AG (Friedrich Krupp ...
s of the Americas. (In fact, they built their armament businesses largely on offering the U.S. War Department domestic alternatives to buying from Krupp.) An influential product of theirs since the 1910s and constantly improved through the 1930s was the ''Midvale Unbreakable'' capped armor-piercing projectiles for warships. Their innovation attempts at armor-making were less successful.- see MNC
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Timeline


References


Sources

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External links


Heppenstall-Midvale AG—official websiteHistoric films of Midvale Steel in Philadelphia, 1919
{{DEFAULTSORT:Midvale Steel Steel companies of the United States Ironworks and steel mills in Pennsylvania Bethlehem Steel Manufacturing companies based in Philadelphia Defunct manufacturing companies based in Pennsylvania Manufacturing companies established in 1867 Manufacturing companies disestablished in 1976 1867 establishments in Pennsylvania 1976 disestablishments in Pennsylvania History of Philadelphia