History of chemical engineering
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Chemical engineering Chemical engineering is an engineering field which deals with the study of operation and design of chemical plants as well as methods of improving production. Chemical engineers develop economical commercial processes to convert raw materials int ...
is a discipline that was developed out of those practicing "industrial chemistry" in the late 19th century. Before the
Industrial Revolution The Industrial Revolution was the transition to new manufacturing processes in Great Britain, continental Europe, and the United States, that occurred during the period from around 1760 to about 1820–1840. This transition included going f ...
(18th century), industrial chemicals and other consumer products such as soap were mainly produced through
batch processing Computerized batch processing is a method of running software programs called jobs in batches automatically. While users are required to submit the jobs, no other interaction by the user is required to process the batch. Batches may automatically ...
. Batch processing is labour-intensive and individuals mix predetermined amounts of ingredients in a vessel, heat, cool or pressurize the mixture for a predetermined length of time. To create a product that may be sold, the product may then be isolated, purified, and tested. Even if batch methods are slower and less effective in terms of labor and equipment utilization, they are nonetheless used to produce higher value products like pharmaceutical intermediates, specialty and formulated goods like perfumes and paints, or foods like pure maple syrups where a profit may still be produced. Due to the application of Chemical Engineering techniques during manufacturing process development, larger volume
chemicals A chemical substance is a form of matter having constant chemical composition and characteristic properties. Some references add that chemical substance cannot be separated into its constituent elements by physical separation methods, i.e., wit ...
are now produced through
continuous Continuity or continuous may refer to: Mathematics * Continuity (mathematics), the opposing concept to discreteness; common examples include ** Continuous probability distribution or random variable in probability and statistics ** Continuous ...
"assembly line"
chemical process In a scientific sense, a chemical process is a method or means of somehow changing one or more chemicals or chemical compounds. Such a chemical process can occur by itself or be caused by an outside force, and involves a chemical reaction of some ...
es. The
Industrial Revolution The Industrial Revolution was the transition to new manufacturing processes in Great Britain, continental Europe, and the United States, that occurred during the period from around 1760 to about 1820–1840. This transition included going f ...
was when a shift from batch to more continuous processing began to occur. Today
commodity chemicals Commodity chemicals (or bulk commodities or bulk chemicals) are a group of chemicals that are made on a very large scale to satisfy global markets. The average prices of commodity chemicals are regularly published in the chemical trade magazines an ...
and petrochemicals are predominantly made using continuous manufacturing processes whereas
speciality chemicals Speciality chemicals (also called specialties or effect chemicals) are particular chemical products which provide a wide variety of effects on which many other industry sectors rely. Some of the categories of speciality chemicals are adhesives, agr ...
,
fine chemicals In chemistry, fine chemicals are complex, single, pure chemical substances, produced in limited quantities in multipurpose plants by multistep batch chemical or biotechnological processes. They are described by exacting specifications, used f ...
and pharmaceuticals are made using batch processes.


Origin

The Industrial Revolution led to an unprecedented escalation in demand, both with regard to quantity and quality, for bulk chemicals such as
soda ash Sodium carbonate, , (also known as washing soda, soda ash and soda crystals) is the inorganic compound with the formula Na2CO3 and its various hydrates. All forms are white, odourless, water-soluble salts that yield moderately alkaline solutions ...
. This meant two things: one, the size of the activity and the efficiency of operation had to be enlarged, and two, serious alternatives to batch processing, such as continuous operation, had to be examined.


The first chemical engineer

Industrial chemistry was being practiced in the 1800s, and its study at British universities began with the publication by
Friedrich Ludwig Knapp Friedrich Ludwig Knapp (February 22, 1814, Michelstadt, Grand Duchy of Hesse – June 8, 1904, Braunschweig) was a German chemist. He was the father of economist Georg Friedrich Knapp and the grandfather of social reformer Elly Heuss-Knapp. Biog ...
,
Edmund Ronalds Dr Edmund Ronalds FCS FRSE (18 June 1819 – 9 September 1889) was an English academic and industrial chemist.  He was co-author of a seminal series of books on chemical technology that helped begin university teaching of chemical applications f ...
and Thomas Richardson of the important book ''Chemical Technology'' in 1848. By the 1880s the engineering elements required to control chemical processes were being recognized as a distinct professional activity. Chemical engineering was first established as a profession in the United Kingdom after the first chemical engineering course was given at the University of Manchester in 1887 by George E. Davis in the form of twelve lectures covering various aspects of industrial chemical practice. As a consequence George E. Davis is regarded as the world's first chemical engineer. Today, chemical engineering is a highly regarded profession. Chemical engineers with experience can become licensed Professional Engineers in the United States, aided by the
National Society of Professional Engineers The National Society of Professional Engineers (abbreviate as NSPE) is a professional association representing licensed professional engineers in the United States. NSPE is the recognized voice and advocate of licensed Professional Engineers repr ...
, or gain "Chartered" chemical-engineer status through the UK-based Institution of Chemical Engineers.


Professional associations

In 1880, the first attempt was made to form a ''Society of Chemical Engineers'' in London. This eventually resulted in the formation of the
Society of Chemical Industry The Society of Chemical Industry (SCI) is a learned society set up in 1881 "to further the application of chemistry and related sciences for the public benefit". Offices The society's headquarters is in Belgrave Square, London. There are semi-in ...
in 1881. The American Institute of Chemical Engineers (AIChE) was founded in 1908, and the UK Institution of Chemical Engineers (IChemE) in 1922.W. F. Furter (1980) A Century of Chemical Engineering, Plenum Press (NY & London) These both now have substantial international membership. Some other countries now have chemical engineering societies or sections within chemical or engineering societies, but the AIChE, IChemE and IiChE remain the major ones in numbers and international spread: they are both open to suitably qualified professionals or students of chemical engineering anywhere in the world.


Definitions

For the other established branches of engineering, there were ready associations in the public's mind:
Mechanical Engineering Mechanical engineering is the study of physical machines that may involve force and movement. It is an engineering branch that combines engineering physics and mathematics principles with materials science, to design, analyze, manufacture, an ...
meant machines, Electrical Engineering meant circuitry, and
Civil Engineering Civil engineering is a professional engineering discipline that deals with the design, construction, and maintenance of the physical and naturally built environment, including public works such as roads, bridges, canals, dams, airports, sewa ...
meant structures. Chemical engineering came to mean
chemicals production A chemical plant is an industrial process factory, plant that manufactures (or otherwise processes) chemicals, usually on a large scale. The general objective of a chemical plant is to create new material wealth via the chemical or biological ...
.


Unit operation

Arthur Dehon Little Arthur Dehon Little (December 15, 1863 – August 1, 1935) was an American chemist and chemical engineer. He founded the consulting company Arthur D. Little and was instrumental in developing chemical engineering at the Massachusetts Insti ...
is credited with the approach chemical engineers to this day take: process-oriented rather than product-oriented analysis and design. The concept of unit operations was developed to emphasize the underlying similarity among seemingly different chemical productions. For example, the principles are the same whether one is concerned about separating alcohol from water in a fermenter, or separating gasoline from diesel in a refinery, as long as the basis of separation is generation of a vapor of a different composition from the liquid. Therefore, such separation processes can be studied together as a unit operation, in this case called
distillation Distillation, or classical distillation, is the process of separating the components or substances from a liquid mixture by using selective boiling and condensation, usually inside an apparatus known as a still. Dry distillation is the heat ...
.


Unit processes

In the early part of the last century, a parallel concept called Unit Processes was used to classify reactive processes. Thus
oxidation Redox (reduction–oxidation, , ) is a type of chemical reaction in which the oxidation states of substrate change. Oxidation is the loss of electrons or an increase in the oxidation state, while reduction is the gain of electrons or a ...
s, reductions,
alkylation Alkylation is the transfer of an alkyl group from one molecule to another. The alkyl group may be transferred as an alkyl carbocation, a free radical, a carbanion, or a carbene (or their equivalents). Alkylating agents are reagents for effecti ...
s, etc. formed separate unit processes and were studied as such. This was natural considering the close affinity of chemical engineering to industrial chemistry at its inception. Gradually however, the subject of
chemical reaction engineering Chemical reaction engineering (reaction engineering or reactor engineering) is a specialty in chemical engineering or industrial chemistry dealing with chemical reactors. Frequently the term relates specifically to catalytic reaction systems wh ...
has largely replaced the unit process concept. This subject looks at the entire body of chemical reactions as having a personality of its own, independent of the particular chemical species or chemical bonds involved. The latter does contribute to this personality in no small measure, but to design and operate chemical reactors, a knowledge of characteristics such as rate behaviour,
thermodynamics Thermodynamics is a branch of physics that deals with heat, work, and temperature, and their relation to energy, entropy, and the physical properties of matter and radiation. The behavior of these quantities is governed by the four laws of th ...
, single or multiphase nature, etc. are more important. The emergence of chemical reaction engineering as a discipline signaled the severance of the umbilical cord connecting chemical engineering to industrial chemistry and cemented the unique character of the discipline.


See also

* George E. Davis * Chemical Industry * Chemical plant *
commodity chemicals Commodity chemicals (or bulk commodities or bulk chemicals) are a group of chemicals that are made on a very large scale to satisfy global markets. The average prices of commodity chemicals are regularly published in the chemical trade magazines an ...
*
speciality chemicals Speciality chemicals (also called specialties or effect chemicals) are particular chemical products which provide a wide variety of effects on which many other industry sectors rely. Some of the categories of speciality chemicals are adhesives, agr ...
*
fine chemicals In chemistry, fine chemicals are complex, single, pure chemical substances, produced in limited quantities in multipurpose plants by multistep batch chemical or biotechnological processes. They are described by exacting specifications, used f ...
* Institution of Chemical Engineers *
Northeast of England Process Industry Cluster The North East of England Process Industry Cluster (NEPIC) is an economic cluster created following the industrial cluster ideas and strategy of Michael Porter. This Process Industry Cluster has been created by the chemistry using industries ...


References


Further reading

*William Furter (ed) (1982) ''A Century of Chemical Engineering'', Plenum Press (New York) *Colin Duvall & Sean F. Johnston (2000) ''Scaling Up; The Institution of Chemical Engineers and the Rise of a New Profession'', Kluwer Academic (Dordrecht, Netherlands) *


External links


"History of ChEn: Struggle for Survival"
(from www.stevens-tech.edu) {{DEFAULTSORT:History Of Chemical Engineering Chemical engineering