Flannel
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Flannel is a soft woven
fabric Textile is an umbrella term that includes various fiber-based materials, including fibers, yarns, filaments, threads, different fabric types, etc. At first, the word "textiles" only referred to woven fabrics. However, weaving is not ...
, of various fineness. Flannel was originally made from carded
wool Wool is the textile fibre obtained from sheep and other mammals, especially goats, rabbits, and camelids. The term may also refer to inorganic materials, such as mineral wool and glass wool, that have properties similar to animal wool. ...
or
worsted Worsted ( or ) is a high-quality type of wool yarn, the fabric made from this yarn, and a yarn weight category. The name derives from Worstead, a village in the English county of Norfolk. That village, together with North Walsham and Aylsham ...
yarn, but is now often made from either wool,
cotton Cotton is a soft, fluffy staple fiber that grows in a boll, or protective case, around the seeds of the cotton plants of the genus '' Gossypium'' in the mallow family Malvaceae. The fiber is almost pure cellulose, and can contain minor pe ...
, or
synthetic fiber Synthetic fibers or synthetic fibres (in British English; see spelling differences) are fibers made by humans through chemical synthesis, as opposed to natural fibers that are directly derived from living organisms, such as plants (like cotton) ...
. Flannel is commonly used to make
tartan Tartan ( gd, breacan ) is a patterned cloth consisting of criss-crossed, horizontal and vertical bands in multiple colours. Tartans originated in woven wool, but now they are made in other materials. Tartan is particularly associated with Sc ...
clothing,
blanket A blanket is a swath of soft cloth large enough either to cover or to enfold most of the user's body and thick enough to keep the body warm by trapping radiant body heat that otherwise would be lost through convection. Etymology The term ...
s,
bed sheet A bed sheet is a rectangular piece of cloth used either singly or in a pair as bedding, which is larger in length and width than a mattress, and which is placed immediately above a mattress or bed, but below blankets and other bedding (such a ...
s, and sleepwear. Flannel may be brushed to create extra softness or remain unbrushed. Brushing is a mechanical process wherein a fine metal brush rubs the fabric to raise fine fibres from the loosely spun yarns to form a nap on one or both sides. If the flannel is not napped, it gains its softness through the loosely spun yarn in its woven form. The term "flannel shirt" is often mistakenly used to refer to any shirt with a
plaid Plaid () may refer to: Fabric * Full plaid, a cloth made with a tartan pattern, wrapped around the waist, cast over the shoulder and fastened at the front * A synonym for tartan in North America * A plaid shirt, typically of flannel and worn du ...
or tartan pattern. However, 'flannel' refers simply to the fabric, and not all flannel shirts are plaid.


History

The origin of the word is uncertain, but a Welsh origin has been suggested as fabric similar to flannel can be traced back to
Wales Wales ( cy, Cymru ) is a country that is part of the United Kingdom. It is bordered by England to the east, the Irish Sea to the north and west, the Celtic Sea to the south west and the Bristol Channel to the south. It had a population in ...
, where it was well known as early as the 16th century. The fabric was called ''Welsh cotton'', and despite its name, it was a coarse
woolen Woolen (American English) or woollen (Commonwealth English) is a type of yarn made from carded wool. Woolen yarn is soft, light, stretchy, and full of air. It is thus a good insulator, and makes a good knitting yarn. Woolen yarn is in contrast t ...
material with a fluffed surface similar to flannel. The French term ''flanelle'' was used in the late 17th century, and the German ''Flanell'' was used in the early 18th century. Flannel has been made since the 17th century, gradually replacing the older Welsh plains, some of which were finished as "cottons" or friezes, coarse woolen cloth that was the local
textile Textile is an Hyponymy and hypernymy, umbrella term that includes various Fiber, fiber-based materials, including fibers, yarns, Staple (textiles)#Filament fiber, filaments, Thread (yarn), threads, different #Fabric, fabric types, etc. At f ...
product. In the 19th century, flannel was made particularly in towns such as Newtown, Montgomeryshire,
Hay on Wye Hay-on-Wye ( cy, Y Gelli Gandryll), simply known locally as "Hay" ( cy, Y Gelli), is a market town and community in Powys, Wales; it was historically in the county of Brecknockshire. With over twenty bookshops, it is often described as "the ...
, and
Llanidloes Llanidloes () is a town and community on the A470 and B4518 roads in Powys, within the historic county boundaries of Montgomeryshire ( cy, Sir Drefaldwyn), Wales. The population in 2011 was 2,929, of whom 15% could speak Welsh. It is the thi ...
. The expansion of its production is closely associated with the spread of
carding Carding is a mechanical process that disentangles, cleans and intermixes fibres to produce a continuous web or sliver suitable for subsequent processing. This is achieved by passing the fibres between differentially moving surfaces covered with ...
mills, which prepared the wool for spinning, this being the first aspect of the production of woollen cloth to be mechanised (apart from
fulling Fulling, also known as felting, tucking or walking ( Scots: ''waukin'', hence often spelled waulking in Scottish English), is a step in woollen clothmaking which involves the cleansing of woven or knitted cloth (particularly wool) to eli ...
). The marketing of these Welsh woollen clothes was largely controlled by the Drapers Company of Shrewsbury. At one time Welsh, Yorkshire, Lancashire and Irish flannels differed slightly in character due largely to the grade of raw wool used in the several localities, some being softer and finer than others. While nowadays, the colour of flannel is determined by dyes, originally this was achieved through mixing white, blue, brown and black wools in varying proportions. Lighter shades were achieved by bleaching with sulphur dioxide. During the 1950s Irish designer Sybil Connolly, inspired by Aran Island and traditional Irish peasant skirts, designed a 'Red Flannel' skirt using red flannel wool. Originally flannel was made of fine, short staple wool, but by the 20th-century mixtures of
silk Silk is a natural protein fiber, some forms of which can be woven into textiles. The protein fiber of silk is composed mainly of fibroin and is produced by certain insect larvae to form cocoons. The best-known silk is obtained from th ...
and
cotton Cotton is a soft, fluffy staple fiber that grows in a boll, or protective case, around the seeds of the cotton plants of the genus '' Gossypium'' in the mallow family Malvaceae. The fiber is almost pure cellulose, and can contain minor pe ...
had become common. It was at this time that flannel trousers became popular in sports, especially cricket, in which it was used extensively until the late 1970s. The roots of mainstream use of flannels in the U.S. can be traced back to The Gardenias at the University of Buffalo in the mid-1980s. The 'no class-lotta style' fashion trend eventually made its way across the country to Seattle. The use of flannel plaid shirts was at its peak in the 1990s with popular
grunge Grunge (sometimes referred to as the Seattle sound) is an alternative rock genre and subculture that emerged during the in the American Pacific Northwest state of Washington, particularly in Seattle and nearby towns. Grunge fuses elements of ...
bands like
Nirvana ( , , ; sa, निर्वाण} ''nirvāṇa'' ; Pali: ''nibbāna''; Prakrit: ''ṇivvāṇa''; literally, "blown out", as in an oil lamp Richard Gombrich, ''Theravada Buddhism: A Social History from Ancient Benāres to Modern Colomb ...
and
Pearl Jam Pearl Jam is an American rock band formed in Seattle, Washington, in 1990. The band's lineup consists of founding members Jeff Ament (bass guitar), Stone Gossard (rhythm guitar), Mike McCready (lead guitar), and Eddie Vedder (lead vocals, g ...
using them as one of the trademarks of their shaggy look. However, few of the mass-produced plaid shirts available at the time were actually made out of flannel. The association between flannel and plaid has led to the use of flannel as a mistaken synonym for plaid.


Types

Flannelette typically refers to a napped
cotton Cotton is a soft, fluffy staple fiber that grows in a boll, or protective case, around the seeds of the cotton plants of the genus '' Gossypium'' in the mallow family Malvaceae. The fiber is almost pure cellulose, and can contain minor pe ...
fabric imitating the texture of flannel. The
weft Warp and weft are the two basic components used in weaving to turn thread or yarn into fabric. The lengthwise or longitudinal warp yarns are held stationary in tension on a frame or loom while the transverse weft (sometimes woof) is dra ...
is generally coarser than the
warp Warp, warped or warping may refer to: Arts and entertainment Books and comics * WaRP Graphics, an alternative comics publisher * ''Warp'' (First Comics), comic book series published by First Comics based on the play ''Warp!'' * Warp (comics), a ...
. The flannel-like appearance is created by creating a nap from the weft; scratching it and raising it up. Flannelette can either have long or short nap, and can be napped on one or two sides. It comes in many colours, both solid and patterned. * Baby flannel is a lightweight fabric used for childrenswear. * Cotton flannel or Canton flannel is a cotton fabric napped on one side or two sides. * Ceylon flannel was a name for a wool and cotton mixture.''The Concise Household Encyclopedia'' (c. 1935) The Amalgamated Press, London * Diaper flannel is a stout cotton fabric napped on both sides, and used for making cloth
diapers A diaper /ˈdaɪpə(r)/ (American and Canadian English) or a nappy (Australian English, British English, and Hiberno-English) is a type of underwear that allows the wearer to urinate or defecate without using a toilet, by absorbing or conta ...
. * Vegetable flannel, invented by Léopold Lairitz in Germany in the 1800s, uses fibres from the Scots pine rather than wool.


Weave

Flannel, flannelette, and cotton flannel can be woven in either a
twill Twill is a type of textile weave with a pattern of diagonal parallel ribs. It is one of three fundamental types of textile weaves along with plain weave and satin. It is made by passing the weft thread over one or more warp threads then ...
weave or
plain weave Plain weave (also called tabby weave, linen weave or taffeta weave) is the most basic of three fundamental types of textile weaves (along with satin weave and twill). It is strong and hard-wearing, and is used for fashion and furnishing fabr ...
. The weave is often hidden by napping on one or both sides. After weaving, it is napped once, then bleached,
dyed Dyeing is the application of dyes or pigments on textile materials such as fibers, yarns, and fabrics with the goal of achieving color with desired color fastness. Dyeing is normally done in a special solution containing dyes and particular ...
, or otherwise treated, and then napped a second time.


See also

* Argyle (pattern) * Check (pattern) *
Coldharbour Mill Coldharbour Mill, near the village of Uffculme in Devon, England, is one of the oldest woollen textile mills in the world, having been in continuous production since 1797. The mill was one of a number owned by Fox Brothers, and is designated by ...
worsted Worsted ( or ) is a high-quality type of wool yarn, the fabric made from this yarn, and a yarn weight category. The name derives from Worstead, a village in the English county of Norfolk. That village, together with North Walsham and Aylsham ...
flannel museum * Madras (cloth) * Sherpa fabric *
Tartan Tartan ( gd, breacan ) is a patterned cloth consisting of criss-crossed, horizontal and vertical bands in multiple colours. Tartans originated in woven wool, but now they are made in other materials. Tartan is particularly associated with Sc ...


References


External links

* {{fabric 1990s fashion 2000s fashion 2010s fashion Woven fabrics Winter fabrics