Draw plate
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A draw plate is type of
die Die, as a verb, refers to death, the cessation of life. Die may also refer to: Games * Die, singular of dice, small throwable objects used for producing random numbers Manufacturing * Die (integrated circuit), a rectangular piece of a semicondu ...
consisting of a
hardened steel The term hardened steel is often used for a medium or high carbon steel that has been given heat treatment and then quenching followed by tempering. The quenching results in the formation of metastable martensite, the fraction of which is reduced ...
plate with one or more holes through which wire is drawn to make it thinner. A typical plate will have twenty to thirty holes so a wide range of diameters can be drawn. With a
mandrel A mandrel, mandril, or arbor is a gently tapered cylinder against which material can be forged or shaped (e.g., a ring mandrel - also called a triblet - used by jewelers to increase the diameter of a wedding ring), or a flanged or tapered or ...
, a draw plate can be used to draw tubes of metal. Plates are available in many different sizes and shapes for drawing different shapes of wire, including round, square, oval, half-round and hexagonal. The plate has rows of holes drilled through it which are slightly wider at the back.


Drawing wire

When drawing, the plate is held securely in a vise or other fixture. Annealed wire is filed at one end to give it an initial taper. The tapered end is inserted into a hole with a final diameter just smaller than its current width. Special
pliers Pliers are a hand tool used to hold objects firmly, possibly developed from tongs used to handle hot metal in Bronze Age Europe. They are also useful for bending and physically compressing a wide range of materials. Generally, pliers consist ...
, called draw
tongs Tongs are a type of tool used to grip and lift objects instead of holding them directly with hands. There are many forms of tongs adapted to their specific use. The first pair of tongs belongs to the Egyptians. Tongs likely started off as ...
are used to hold the tip of the wire and pull it through, sometimes with the aid of grease or wax as a
lubricant A lubricant (sometimes shortened to lube) is a substance that helps to reduce friction between surfaces in mutual contact, which ultimately reduces the heat generated when the surfaces move. It may also have the function of transmitting forces, t ...
. Small diameter wire may be drawn manually, while very thick wire may require a drawing bench with a crank. Often, a wire can be drawn three times in a row before it needs to be re-annealed. This must be done because drawing wire
hardens Hardens is a historic home and farm located near Lamptie Hill, Charles City County, Virginia. The main house is a -story, single-pile house, a typical example of mid-19th century Virginia vernacular architecture. The original section was built ...
it, which causes the wire to become brittle. Brittle wire that has not been annealed may snap during the drawing process (or develop microscopic or macroscopic cracks, which may weaken the piece or "grow" with further working). Draw plates reduce the thickness of wire by reshaping the metal; increasing length while decreasing diameter. As such, a piece of wire will become considerably lengthened during the drawing process.


See also

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Tube drawing Tube drawing is a process to size a tube by shrinking a large diameter tube into a smaller one, by drawing the tube through a die. This process produces high-quality tubing with precise dimensions, good surface finish, and the added strength of cold ...
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Cold working In metallurgy, cold forming or cold working is any metalworking process in which metal is shaped below its recrystallization temperature, usually at the ambient temperature. Such processes are contrasted with hot working techniques like hot r ...
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Die (manufacturing) A die is a specialized machine tool used in manufacturing industries to cut and/or form material to a desired shape or profile. Stamping dies are used with a press, as opposed to drawing dies (used in the manufacture of wire) and casting dies ...


References

{{Jewellery Jewellery making Metal forming