Die cutting is the general process of using a

die Die, as a verb, refers to death, the cessation of life. Die may also refer to: Games * Die, singular of dice, small throwable objects used for producing random numbers Manufacturing * Die (integrated circuit), a rectangular piece of a semicondu ...

to shear webs of low-strength materials, such as

rubber Rubber, also called India rubber, latex, Amazonian rubber, ''caucho'', or ''caoutchouc'', as initially produced, consists of polymers of the organic compound isoprene, with minor impurities of other organic compounds. Thailand, Malaysia, and ...

, fibre, foil, cloth,

paper Paper is a thin sheet material produced by mechanically or chemically processing cellulose fibres derived from wood, rags, grasses or other vegetable sources in water, draining the water through fine mesh leaving the fibre evenly distribu ...

corrugated fibreboard Corrugated fiberboard or corrugated cardboard is a type of packaging material consisting of a fluted corrugated sheet and one or two flat linerboards. It is made on "flute lamination machines" or "corrugators" and is used for making corrugate ...

, chipboard, paperboard,

plastic Plastics are a wide range of synthetic or semi-synthetic materials that use polymers as a main ingredient. Their plasticity makes it possible for plastics to be moulded, extruded or pressed into solid objects of various shapes. This adapta ...

s, pressure-sensitive adhesive tapes, foam, and

sheet metal Sheet metal is metal formed into thin, flat pieces, usually by an industrial process. Sheet metal is one of the fundamental forms used in metalworking, and it can be cut and bent into a variety of shapes. Thicknesses can vary significantly; ex ...

. In the

metalworking Metalworking is the process of shaping and reshaping metals to create useful objects, parts, assemblies, and large scale structures. As a term it covers a wide and diverse range of processes, skills, and tools for producing objects on every scale ...

and

leather Leather is a strong, flexible and durable material obtained from the tanning, or chemical treatment, of animal skins and hides to prevent decay. The most common leathers come from cattle, sheep, goats, equine animals, buffalo, pigs and hog ...

industries, the process is known as clicking and the machine may be referred to as a ''clicking machine''. When a ''dinking die'' or ''dinking machine'' is used, the process is known as dinking. Commonly produced items using this process include

gasket Some seals and gaskets A gasket is a mechanical seal which fills the space between two or more mating surfaces, generally to prevent leakage from or into the joined objects while under compression. It is a deformable material that is used to ...

s, labels, tokens, corrugated boxes, and

envelope An envelope is a common packaging item, usually made of thin, flat material. It is designed to contain a flat object, such as a letter or card. Traditional envelopes are made from sheets of paper cut to one of three shapes: a rhombus, a ...

s. Die cutting started as a process of cutting leather for the shoe industry in the mid-19th century. It is now sophisticated enough to cut through just one layer of a

laminate Lamination is the technique/process of manufacturing a material in multiple layers, so that the composite material achieves improved strength, stability, sound insulation, appearance, or other properties from the use of the differing materia ...

, so it is now used on labels, postage stamps, and other

sticker A sticker is a type of label: a piece of printed paper, plastic, vinyl, or other material with temporary or permanent pressure sensitive adhesive on one side. It can be used for decoration or for functional purposes, depending on the situation. ...

s; this type of die cutting is known as '. Die cutting can be done on either flatbed or rotary presses. Rotary die cutting is often done inline with

printing Printing is a process for mass reproducing text and images using a master form or template. The earliest non-paper products involving printing include cylinder seals and objects such as the Cyrus Cylinder and the Cylinders of Nabonidus. The ...

. The primary difference between rotary die cutting and flatbed die cutting is that the flatbed is not as fast but the tools are cheaper. This process lends itself to smaller production runs where it is not as easy to absorb the added cost of a rotary die.

Rotary die cutting

Rotary die cutting is die cutting using a cylindrical die on a rotary press and may be known as a rotary die cutter or RDC. A long sheet or web of material will be fed through the press into an area known as a "station" which holds a rotary tool that will cut out shapes, make perforations or creases, or even cut the sheet or web into smaller parts. A series of

gear A gear is a rotating circular machine part having cut teeth or, in the case of a cogwheel or gearwheel, inserted teeth (called ''cogs''), which mesh with another (compatible) toothed part to transmit (convert) torque and speed. The basic ...

s will force the die to rotate at the same speed as the rest of the press, ensuring that any cuts the die makes line up with the printing on the material. The machines used for this process can incorporate multiple "stations" that die cut a particular shape in the material. In each of these stations lie one or more of these geared tools or printing cylinders, and some machines use automatic eye registration to make sure the cuts and/or printing are lined up with one another when lower tolerances are required. Dies used in rotary die cutting are either solid

engraved Engraving is the practice of incising a design onto a hard, usually flat surface by cutting grooves into it with a burin. The result may be a decorated object in itself, as when silver, gold, steel, or glass are engraved, or may provide an i ...

dies, adjustable dies, or magnetic plate tooling. Engraved dies have a much higher

tolerance Tolerance or toleration is the state of tolerating, or putting up with, conditionally. Economics, business, and politics * Toleration Party, a historic political party active in Connecticut * Tolerant Systems, the former name of Veritas Software ...

and are

machined Machining is a process in which a material (often metal) is cut to a desired final shape and size by a controlled material-removal process. The processes that have this common theme are collectively called subtractive manufacturing, which utilizes ...

out of a solid steel bar normally made out of tool steel. Adjustable dies have removable blades that can be easily replaced with other blades, either due to wear or to cut a different material, while magnetic plate tooling has a cylinder that has magnets placed in it, and an engraved metal plate is attached or wrapped around the base cylinder holding onto it by the force of the magnets.

Dinking

Dinking is a manufacturing process. Dinking uses special dies called dinking dies, which are hollow cutters. The edges of the dies are usually beveled about 20° and sharpened. The material is punched through into a wood or soft metal block in order to not dull the edges.American Machinists' Handbook and Dictionary of Shop Terms by Fred H. Colvin and Frank A Stanley 1914 The die may be pressed into the material with a hammer or a mechanical press.Fundamentals of Manufacturing By Philip D. Rufe 2001.

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Bibliography

* {{Authority control Graphic design Industrial processes Metal forming Packaging industry Printing devices

Rotary die cutting

Dinking

See also

References

Bibliography