Clay (industrial plasticine)
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Industrial plasticine is a modeling material which is mainly used by
automotive design Automotive design is the process of developing the appearance (and to some extent the ergonomics) of motor vehicles - including automobiles, motorcycles, trucks, buses, coaches, and vans. The functional design and development of a modern m ...
studios. It was developed as an industrial version of
plasticine Plasticine is a putty-like modelling material made from calcium salts, petroleum jelly and aliphatic acids. Though originally a brand name for the British version of the product, it is now applied generically in English as a product category ...
or hobby clay. Industrial plasticine is based on wax and typically contains
sulfur Sulfur (or sulphur in British English) is a chemical element with the symbol S and atomic number 16. It is abundant, multivalent and nonmetallic. Under normal conditions, sulfur atoms form cyclic octatomic molecules with a chemical formul ...
, which gives a characteristic smell to most artificial clays. The styled object can be used to create moulds. However, largely because sulfur interfered with some mould-making processes, especially if clay surfaces are unsealed surfaces and platinum-cure Room Temperature Vulcanization silicone was used, sulfur-free variants are now available; these are usually much lighter than sulfur-containing clays. More recently, clay models are 3D scanned into a digital file using laser technology. This is then opened in
Computer-aided design Computer-aided design (CAD) is the use of computers (or ) to aid in the creation, modification, analysis, or optimization of a design. This software is used to increase the productivity of the designer, improve the quality of design, improve co ...
software to be worked further. If a negative mold is required, this data is sent to a
milling machine Milling is the process of machining using rotary cutters to remove material by advancing a cutter into a workpiece. This may be done by varying direction on one or several axes, cutter head speed, and pressure. Milling covers a wide variety of d ...
.


Design studios

Before a new car model is launched, a long period of creating the right design takes place. Even today,
computer models Computer simulation is the process of mathematical modelling, performed on a computer, which is designed to predict the behaviour of, or the outcome of, a real-world or physical system. The reliability of some mathematical models can be deter ...
are not sufficient to evaluate a design. Therefore 1:4 and then 1:1 models are built to get an impression of the final car. These models are created in clay, and usually consist of a wooden or iron frame which is covered with
Styrofoam Styrofoam is a trademarked brand of closed-cell extruded polystyrene foam (XPS), commonly called "Blue Board", manufactured as foam continuous building insulation board used in walls, roofs, and foundations as thermal insulation and water barrie ...
. Clay is smoothed over the foam. Modellers then use various tools and slicks to finalize the shape of the car, since changes are readily possible.


Suppliers

There are 2 main producers of industrial plasticine operating worldwide. *
Staedtler Staedtler Mars GmbH & Co. KG () is a German multinational stationery manufacturing company based in Nuremberg. The firm was founded by J.S. Staedtler (1800–1872) in 1835 and produces a large variety of stationery products, such as writing im ...
from Germany, which is also known for FIMO. * Chavant, which was founded by the French chemist Claude Chavant and is now located in
New Jersey New Jersey is a state in the Mid-Atlantic and Northeastern regions of the United States. It is bordered on the north and east by the state of New York; on the east, southeast, and south by the Atlantic Ocean; on the west by the Delawa ...
, USA.


References

{{DEFAULTSORT:Plasticine, industrial Vehicle design